Honda TRX400fw Foreman 2003 Service manual

Honda TRX400fw Foreman · 2003 · service manual · 370 pages

Honda TRX400fw Foreman
2003
Service manual
370 pages
ATV

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Oil drain bolt	25 N·m	2.5 kgf·m · 18 ft·lb	p. 17
Oil filter cover flange bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 17
Spark plug	18 N·m	1.8 kgf·m · 13 ft·lb	p. 17
Timing hole cap	10 N·m	1 kgf·m · 7 ft·lb	p. 17
Valve adjuster lock nut	17 N·m	1.7 kgf·m · 12 ft·lb	p. 17
Clutch adjusting screw lock nut	22 N·m	2.2 kgf·m · 16 ft·lb	p. 17
Oil pump rotor side plate screw	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 17
Relief valve cap	19 N·m	1.9 kgf·m · 14 ft·lb	p. 17
Carburetor cover screw	3.5 N·m	0.35 kgf·m · 2.5 ft·lb	p. 17
Cylinder head flange cap nut	40 N·m	4 kgf·m · 29 ft·lb	p. 17
Camshaft bearing retainer bolt	27 N·m	2.7 kgf·m · 20 ft·lb	p. 17
Cam sprocket flange dowel bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 17
Cam chain tensioner lifter sealing screw	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 17
Cam chain tensioner mounting bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 17
Rocker arm holder flange cap nut	40 N·m	4 kgf·m · 29 ft·lb	p. 17
Rocker arm shaft flange bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 17
Gearshift return spring pin	22 N·m	2.2 kgf·m · 16 ft·lb	p. 17
Shift drum stopper arm bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 17
Gearshift A arm bolt	25 N·m	2.5 kgf·m · 18 ft·lb	p. 17
Centrifugal clutch outer lock nut	120 N·m	12 kgf·m · 87 ft·lb	p. 17
Clutch spring bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 17
Change clutch center lock nut	110 N·m	11 kgf·m · 80 ft·lb	p. 17
Recoil pulley flange bolt	110 N·m	11 kgf·m · 80 ft·lb	p. 18
Starter one-way clutch socket bolt	31 N·m	3.1 kgf·m · 22 ft·lb	p. 18
Stator socket bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 18
Ignition pulse generator socket bolt	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 18
Neutral/reverse switch mounting bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Muffler band bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 18
Heat guard bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 18
Cooling fan shroud special bolt	18 N·m	1.8 kgf·m · 13 ft·lb	p. 18
Fuel tank rear bracket bolt	18 N·m	1.8 kgf·m · 13 ft·lb	p. 18
Fuel valve mounting bolt	9 N·m	0.9 kgf·m · 6.5 ft·lb	p. 18
Fuel level gauge mounting bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
By-starter cap special bolt	2.3 N·m	0.23 kgf·m · 1.6 ft·lb	p. 18
Gearshift pedal bolt fi	16 N·m	1.6 kgf·m · 12 ft·lb	p. 18
Lower engine mounting bolt	55 N·m	5.5 kgf·m · 40 ft·lb	p. 18
Upper engine hanger bolt	55 N·m	5.5 kgf·m · 40 ft·lb	p. 18
Upper engine hanger bracket bolt	33 N·m	3.3 kgf·m · 24 ft·lb	p. 18
Lower engine hanger bracket bolt	33 N·m	3.3 kgf·m · 24 ft·lb	p. 18
Throttle case cover	3.5 N·m	0.35 kgf·m · 2.5 ft·lb	p. 18
Handlebar lower holder nut	40 N·m	4 kgf·m · 29 ft·lb	p. 18
Steering shaft U-nut	110 N·m	11 kgf·m · 80 ft·lb	p. 18
Ball joint self lock nut	55 N·m	5.5 kgf·m · 40 ft·lb	p. 18
Steering shaft holder flange bolt	33 N·m	3.3 kgf·m · 24 ft·lb	p. 18
Upper/lower arm pivot self lock nut	45 N·m	4.5 kgf·m · 33 ft·lb	p. 18
Shock absorber upper mounting self lock nut	45 N·m	4.5 kgf·m · 33 ft·lb	p. 18
Shock absorber lower mounting self lock nut	45 N·m	4.5 kgf·m · 33 ft·lb	p. 18
Damper rod lock nut	38 N·m	3.8 kgf·m · 27 ft·lb	p. 18
Front wheel nut	65 N·m	6.5 kgf·m · 47 ft·lb	p. 18
Rear wheel nut	65 N·m	6.5 kgf·m · 47 ft·lb	p. 19
Shock absorber upper mounting self lock nut	40 N·m	4 kgf·m · 29 ft·lb	p. 19
Swingarm left pivot bolt	115 N·m	11.5 kgf·m · 83 ft·lb	p. 19
Swingarm right pivot bolt	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 19
Swingarm right pivot lock nut	115 N·m	11.5 kgf·m · 83 ft·lb	p. 19
Rear axle housing and swingarm nut	45 N·m	4.5 kgf·m · 33 ft·lb	p. 19
Skid plate flange bolt	33 N·m	3.3 kgf·m · 24 ft·lb	p. 19
Rear brake arm pinch bolt/nut	20 N·m	2 kgf·m · 14 ft·lb	p. 19
Rear brake panel drain bolt	35 N·m	3.5 kgf·m · 25 ft·lb	p. 19
Master cylinder reservoir cap screw	2 N·m	0.2 kgf·m · 1.4 ft·lb	p. 19
Master cylinder holder SH bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 19
Brake lever pivot bolt	1 N·m	0.1 kgf·m · 0.7 ft·lb	p. 19
Brake lever pivot lock nut	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 19
Brake hose oil bolt	35 N·m	3.5 kgf·m · 25 ft·lb	p. 19
Brake hose clamp flange bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 19
Brake panel flange bolt	30 N·m	3 kgf·m · 22 ft·lb	p. 19
Wheel cylinder bolt/washer	8 N·m	0.8 kgf·m · 5.8 ft·lb	p. 19
Wheel cylinder nut	17 N·m	1.7 kgf·m · 12 ft·lb	p. 19
Wheel cylinder oil pipe	16 N·m	1.6 kgf·m · 12 ft·lb	p. 19
Brake bleeder valve	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 19
Breather tube clamp	33 N·m	3.3 kgf·m · 24 ft·lb	p. 19
Brake hose 2-way joint	15 N·m	1.5 kgf·m · 11 ft·lb	p. 19
Pinion joint nut	110 N·m	11 kgf·m · 80 ft·lb	p. 19
Pinion bearing lock nut	100 N·m	10 kgf·m · 72 ft·lb	p. 19
Differential gear case drain bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 19
Differential gear case cover oil cap	12 N·m	1.2 kgf·m · 9 ft·lb	p. 19
Differential case cap torx bolt	33 N·m	3.3 kgf·m · 24 ft·lb	p. 19
Differential case UBS bolt	50 N·m	5 kgf·m · 36 ft·lb	p. 19
Gear case cover oil check bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 19
Front and rear carrier mounting bolt	33 N·m	3.3 kgf·m · 24 ft·lb	p. 31
Final gear case drain bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 46
Final gear case oil cap	12 N·m	1.2 kgf·m · 9 ft·lb	p. 46
Final gear case oil check bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 46
Tie-rod lock nut	55 N·m	5.5 kgf·m · 40 ft·lb	p. 46
Tie-rod lock nuts	55 N·m	5.5 kgf·m · 40 ft·lb	p. 64
Pump shaft	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 76
Carburetor float level gauge	3.5 N·m	0.35 kgf·m · 2.5 ft·lb	p. 82
Carburetor float level gauge	2.5 N·m	0.25 kgf·m · 1.8 ft·lb	p. 82
Carburetor float level gauge	9 N·m	0.9 kgf·m · 6.5 ft·lb	p. 82
Lower engine hanger mounting bolt	33 N·m	3.3 kgf·m · 24 ft·lb	p. 103
Mounting rubbers and hanger bolt	33 N·m	3.3 kgf·m · 24 ft·lb	p. 107
Change clutch center lock nut	120 N·m	12 kgf·m · 87 ft·lb	p. 139
Change clutch center lock nut	12 N·m	1.2 kgf·m · 9 ft·lb	p. 139
1 m4 Brock NUT (13) LIFTER BEARING	110 N·m	11 kgf·m · 80 ft·lb	p. 153
Clutch litter plate	12 N·m	1.2 kgf·m · 9 ft·lb	p. 155
Gearshift drum stopper arm bolt	11.8 N·m	1.2 kgf·m	p. 159
Socket bolts	30.4 N·m	3.1 kgf·m	p. 179
Bolt threads	12 N·m	1.2 kgf·m · 9 ft·lb	p. 181
Brake hose clamp bolt	3.5 N·m	0.35 kgf·m · 2.5 ft·lb	p. 203
Brake hose clamp bolt	40 N·m	4 kgf·m · 29 ft·lb	p. 203
Washer	108.5 N·m	80 ft·lb	p. 225
Worn rear brake drum	20 N·m	2 kgf·m · 14 ft·lb	p. 244
Washers and nuts	8 N·m	0.8 kgf·m · 6 ft·lb	p. 255
Brake panel bolts	29.8 N·m	22 ft·lb	p. 255
SHOE (7) BRAKE PANEL	35 N·m	3.5 kgf·m · 25 ft·lb	p. 261

Capacities

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Fuel tank	2.7 L		p. 8
Engine oil	2 L		p. 55

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
DPR7EA	0.8–0.9 mm	p. 15
GN4	—	p. 46
HM7	—	p. 360

Get the document

The full file is delivered by the bot. Free owner guides for Honda are also available from the manufacturer.

Open in Telegram — the bot finds this document by its catalog id and sends the file.

Open in bot

Official free Honda owner's manuals

Parts catalogue

All manuals