Honda Trx250ex 2011 Service manual

Honda Trx250ex · 2011 · service manual · 369 pages

Honda Trx250ex
2011
Service manual
369 pages
ATV

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Spark plug	22 N·m	2.2 kgf·m · 16 ft·lb	p. 16
Valve adjusting screw lock nut	17 N·m	1.7 kgf·m · 13 ft·lb	p. 16
Valve adjusting hole cap	20 N·m	2 kgf·m · 15 ft·lb	p. 16
Timing hole cap	10 N·m	1 kgf·m · 7 ft·lb	p. 16
Cylinder head nut 4	30 N·m	3.1 kgf·m · 22 ft·lb	p. 16
Cam chain tensioner arm pivot bolt 1	12 N·m	1.2 kgf·m · 9 ft·lb	p. 16
Carburetor insulator stud bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 16
Exhaust pipe stud bolt	6 N·m	0.61 kgf·m · 4.4 ft·lb	p. 16
Cylinder stud bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 17
Change clutch center lock nut	79 N·m	8.1 kgf·m · 58 ft·lb	p. 17
Change clutch spring bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 17
Centrifugal clutch lock nut	88 N·m	9 kgf·m · 65 ft·lb	p. 17
Gearshift return spring pin	22 N·m	2.2 kgf·m · 16 ft·lb	p. 17
Gearshift cam plate bolt	16 N·m	1.6 kgf·m · 12 ft·lb	p. 17
Gearshift drum stopper arm bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 17
Gearshift spindle retaining bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 17
Starter clutch bolt	16 N·m	1.6 kgf·m · 12 ft·lb	p. 17
Flywheel bolt	74 N·m	7.5 kgf·m · 55 ft·lb	p. 17
CKP sensor bolt	6 N·m	0.61 kgf·m · 4.4 ft·lb	p. 17
Footpeg mounting nut	32 N·m	3.3 kgf·m · 24 ft·lb	p. 18
Skid plate bolt	32 N·m	3.3 kgf·m · 24 ft·lb	p. 18
Muffler band bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 18
Final gear case oil check bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Final gear case oil filler cap	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Final gear case oil drain bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Reverse selector cable lock nut	7 N·m	0.71 kgf·m · 5.2 ft·lb	p. 18
Tie-rod lock nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 18
Frame cross plate bolt	32 N·m	3.3 kgf·m · 24 ft·lb	p. 18
Fuel valve mounting bolt	9 N·m	0.92 kgf·m · 6.6 ft·lb	p. 18
Lower engine mounting nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 18
Throttle housing cover screw	3.4 N·m	0.35 kgf·m · 2.5 ft·lb	p. 18
Front wheel nut	64 N·m	6.5 kgf·m · 47 ft·lb	p. 18
Front brake disc bolt	42 N·m	4.3 kgf·m · 31 ft·lb	p. 18
Front wheel hub nut	69 N·m	7 kgf·m · 51 ft·lb	p. 18
Front brake caliper mounting bolt	30 N·m	3.1 kgf·m · 22 ft·lb	p. 18
Brake disc cover bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Shock absorber upper mounting nut	30 N·m	3.1 kgf·m · 22 ft·lb	p. 18
Shock absorber lower mounting nut	30 N·m	3.1 kgf·m · 22 ft·lb	p. 18
Tie-rod ball joint nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 18
Upper and lower arm pivot nut	30 N·m	3.1 kgf·m · 22 ft·lb	p. 18
Upper arm ball joint nut	29 N·m	3 kgf·m · 21 ft·lb	p. 18
Lower arm ball joint nut	29 N·m	3 kgf·m · 21 ft·lb	p. 18
Brake hose clamp bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Steering shaft holder bolt	32 N·m	3.3 kgf·m · 24 ft·lb	p. 18
Steering shaft end nut	108 N·m	11 kgf·m · 80 ft·lb	p. 18
Handlebar lower holder nut	39 N·m	4 kgf·m · 29 ft·lb	p. 18
Clutch lever pivot bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 18
Clutch lever pivot nut	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Parking brake lever pivot screw	9 N·m	0.92 kgf·m · 6.6 ft·lb	p. 18
Valve adjusting wrench	22 N·m	2.2 kgf·m · 16 ft·lb	p. 55
Valve adjusting wrench	17 N·m	1.7 kgf·m · 13 ft·lb	p. 55
Cap screws	1.5 N·m	0.15 kgf·m · 1.1 ft·lb	p. 70
Pressure relief valve cap	19 N·m	1.9 kgf·m · 14 ft·lb	p. 81
Gearshift pedal pinch bolt	20 N·m	2 kgf·m · 15 ft·lb	p. 111
Exhaust pipe stud bolt	30 N·m	3.1 kgf·m · 22 ft·lb	p. 124
Exhaust pipe stud bolt	32 N·m	3.3 kgf·m · 24 ft·lb	p. 124
Exhaust pipe stud bolt	22 N·m	2.2 kgf·m · 16 ft·lb	p. 124
Exhaust pipe stud bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 124
Exhaust pipe stud bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 124
Gearshift spindle retaining bolt	22 N·m	2.2 kgf·m · 16 ft·lb	p. 162
Gearshift spindle retaining bolt	16 N·m	1.6 kgf·m · 12 ft·lb	p. 162
Lock nut	12 N·m	1.2 kgf·m · 9 ft·lb	p. 225
Rind GASKET	3.4 N·m	0.35 kgf·m · 2.5 ft·lb	p. 233
Pin hole	69 N·m	7 kgf·m · 51 ft·lb	p. 239
Upper and lower arm pivot nuts	30 N·m	3.1 kgf·m · 22 ft·lb	p. 246
Ball joint stud flat surfaces	54 N·m	5.5 kgf·m · 40 ft·lb	p. 250
Rear wheel nut	64 N·m	6.5 kgf·m · 47 ft·lb	p. 255
Shock absorber upper mounting nut	44 N·m	4.5 kgf·m · 32 ft·lb	p. 255
Shock absorber lower mounting bolt	44 N·m	4.5 kgf·m · 32 ft·lb	p. 255
Swingarm right pivot bolt	112 N·m	11.4 kgf·m · 83 ft·lb	p. 255
Swingarm left pivot bolt	3.9 N·m	0.4 kgf·m · 2.9 ft·lb	p. 255
Swingarm left pivot lock nut	112 N·m	11.4 kgf·m · 83 ft·lb	p. 255
Right pivot bolt	3.9 N·m	0.4 kgf·m · 2.9 ft·lb	p. 264
Lower mounting bolt	54 N·m	5.5 kgf·m · 40 ft·lb	p. 265
Brake hose oil bolt	34 N·m	3.5 kgf·m · 25 ft·lb	p. 269
Brake pipe joint bolt	5.4 N·m	0.55 kgf·m · 4 ft·lb	p. 269
Brake pipe joint bolt	1.5 N·m	0.15 kgf·m · 1.1 ft·lb	p. 269
Bleed valve	5.4 N·m	0.55 kgf·m · 4 ft·lb	p. 272
Slide pin	22 N·m	2.2 kgf·m · 16 ft·lb	p. 283
Pin hole	137 N·m	14 kgf·m · 101 ft·lb	p. 293
Final gear case pinion bearing lock nut	98 N·m	10 kgf·m · 72 ft·lb	p. 297

Capacities

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Engine oil	1.6 L		p. 66

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
DPR8EA	—	p. 14
DPR8EA	0.8–0.9 mm	p. 54
HN6	—	p. 140
O0O	—	p. 361

Service intervals

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Engine oil change	2 hours		p. 56
Engine oil change	600 miles		p. 56

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