Honda TRX450r 2009 Service manual

Honda TRX450r · 2009 · service manual · 523 pages

Honda TRX450r
2009
Service manual
523 pages
ATV

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Spark plug	23 N·m	2.3 kgf·m · 17 ft·lb	p. 20
Decompressor arm adjusting screw lock nut	9.8 N·m	1 kgf·m · 7 ft·lb	p. 20
Crankshaft hole cap	15 N·m	1.5 kgf·m · 11 ft·lb	p. 20
Hot start valve nut	3 N·m	0.3 kgf·m · 2.2 ft·lb	p. 20
Drive sprocket bolt	31 N·m	3.2 kgf·m · 23 ft·lb	p. 21
Cylinder head nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 21
Cylinder head cover bolt	9.8 N·m	1 kgf·m · 7 ft·lb	p. 21
Camshaft holder bolt	14 N·m	1.4 kgf·m · 10 ft·lb	p. 21
Decompressor lifter arm nut	22 N·m	2.2 kgf·m · 16 ft·lb	p. 21
Decompressor cam bolt	25 N·m	2.5 kgf·m · 18 ft·lb	p. 21
Cam sprocket bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 21
Clutch spring bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 21
Clutch center lock nut	108 N·m	11 kgf·m · 80 ft·lb	p. 21
Shift drum center pin bolt	22 N·m	2.2 kgf·m · 16 ft·lb	p. 21
Shift drum stopper arm bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 21
Primary drive gear bolt	108 N·m	11 kgf·m · 80 ft·lb	p. 21
Kickstarter pedal bolt	38 N·m	3.9 kgf·m · 28 ft·lb	p. 21
Gearshift return spring pin	22 N·m	2.2 kgf·m · 16 ft·lb	p. 21
Cam chain tensioner bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 21
Bearing set plate bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 21
Timing hole cap	9.8 N·m	1 kgf·m · 7 ft·lb	p. 22
Alternator stator bolt	9.8 N·m	1 kgf·m · 7 ft·lb	p. 22
Neutral switch	12 N·m	1.2 kgf·m · 9 ft·lb	p. 22
Footpeg bracket bolt	42 N·m	4.3 kgf·m · 31 ft·lb	p. 23
Skid plate bolt	30 N·m	3.1 kgf·m · 22 ft·lb	p. 23
Muffler mounting nut	32 N·m	3.3 kgf·m · 24 ft·lb	p. 23
Rear frame upper mounting bolt	32 N·m	3.3 kgf·m · 24 ft·lb	p. 23
Rear frame lower mounting bolt	54 N·m	5.5 kgf·m · 40 ft·lb	p. 23
Axle bearing holder pinch bolt	21 N·m	2.1 kgf·m · 15 ft·lb	p. 23
Front master cylinder reservoir cap screw	2 N·m	0.2 kgf·m · 1.4 ft·lb	p. 23
Parking brake arm lock nut	18 N·m	1.8 kgf·m · 13 ft·lb	p. 23
Rear master cylinder push rod lock nut	18 N·m	1.8 kgf·m · 13 ft·lb	p. 23
Tie-rod lock nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 23
Upper engine hanger nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 23
Upper engine hanger plate bolt	26 N·m	2.7 kgf·m · 20 ft·lb	p. 23
Front engine hanger nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 23
Front engine hanger plate bolt	26 N·m	2.7 kgf·m · 20 ft·lb	p. 23
Lower engine hanger nut	74 N·m	7.5 kgf·m · 54 ft·lb	p. 23
Handlebar grip end bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 23
Handlebar switch housing screw	2 N·m	0.2 kgf·m · 1.4 ft·lb	p. 23
Clutch lever pivot bolt	1 N·m	0.1 kgf·m · 0.7 ft·lb	p. 23
Clutch lever pivot nut	5.9 N·m	0.6 kgf·m · 4.3 ft·lb	p. 23
Front wheel nut	64 N·m	6.5 kgf·m · 47 ft·lb	p. 23
Front wheel hub nut	69 N·m	7 kgf·m · 51 ft·lb	p. 23
Front brake disc bolt	42 N·m	4.3 kgf·m · 31 ft·lb	p. 23
Shock absorber mounting nut	39 N·m	4 kgf·m · 29 ft·lb	p. 23
Front brake hose clamp bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 23
Upper and lower arm pivot nut	39 N·m	4 kgf·m · 29 ft·lb	p. 23
Tie-rod ball joint nut	44 N·m	4.5 kgf·m · 33 ft·lb	p. 23
Handlebar lower holder nut	39 N·m	4 kgf·m · 29 ft·lb	p. 23
Steering shaft end nut	69 N·m	7 kgf·m · 51 ft·lb	p. 23
Steering shaft holder bolt	32 N·m	3.3 kgf·m · 24 ft·lb	p. 23
Rear wheel nut	64 N·m	6.5 kgf·m · 47 ft·lb	p. 24
Rear wheel hub nut	147 N·m	15 kgf·m · 108 ft·lb	p. 24
Rear brake caliper bracket mounting bolt	30 N·m	3.1 kgf·m · 22 ft·lb	p. 24
Drive chain guard bolt	9.8 N·m	1 kgf·m · 7 ft·lb	p. 24
Rear axle inner lock nut	128 N·m	13 kgf·m · 94 ft·lb	p. 24
Rear axle outer lock nut	88 N·m	9 kgf·m · 65 ft·lb	p. 24
Rear brake disc bolt	42 N·m	4.3 kgf·m · 31 ft·lb	p. 24
Final driven sprocket nut	59 N·m	6 kgf·m · 43 ft·lb	p. 24
Rear shock absorber mounting nut	59 N·m	6 kgf·m · 43 ft·lb	p. 24
Rear brake hose clamp bolt	9.8 N·m	1 kgf·m · 7 ft·lb	p. 24
Rear brake hose guide bolt	9.8 N·m	1 kgf·m · 7 ft·lb	p. 24
Parking brake cable clamp bolt	9.8 N·m	1 kgf·m · 7 ft·lb	p. 24
Chain slider bolt	9.8 N·m	1 kgf·m · 7 ft·lb	p. 24
Swingarm pivot nut	108 N·m	11 kgf·m · 80 ft·lb	p. 24
Rear brake caliper stay stopper bolt	59 N·m	6 kgf·m · 43 ft·lb	p. 24
Brake caliper bleed valve	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 24
Rear brake reservoir mounting bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 24
Front brake disc cover bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 24
Front brake pad pin	18 N·m	1.8 kgf·m · 13 ft·lb	p. 24
Rear brake caliper pin bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 24
Brake hose oil bolt	34 N·m	3.2 kgf·m · 25 ft·lb	p. 24
Front brake lever pivot bolt	1 N·m	0.1 kgf·m · 0.7 ft·lb	p. 24
Front brake lever pivot nut	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 24
Front brake light switch screw	1 N·m	0.1 kgf·m · 0.7 ft·lb	p. 24
Front brake caliper bracket mounting bolt	30 N·m	3.1 kgf·m · 22 ft·lb	p. 24
Rear brake reservoir hose joint screw	2 N·m	0.2 kgf·m · 1.4 ft·lb	p. 24
Rear master cylinder mounting bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 24
Parking brake base bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 24
Brake pedal pivot bolt	26 N·m	2.7 kgf·m · 20 ft·lb	p. 24
Front brake pipe joint bolt	17 N·m	1.7 kgf·m · 12 ft·lb	p. 24
Front brake 3-way joint mounting bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 24
Exhaust pipe band bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 53
Muffler mounting nuts	32 N·m	3.3 kgf·m · 24 ft·lb	p. 64
Crankshaft hole cap surface	22 N·m	2.2 kgf·m · 16 ft·lb	p. 67
Crankshaft hole cap surface	25 N·m	2.5 kgf·m · 18 ft·lb	p. 67
Transmission oil drain bolt seating surface	22 N·m	2.2 kgf·m · 16 ft·lb	p. 67
Transmission oil drain bolt seating surface	21 N·m	2.1 kgf·m · 15 ft·lb	p. 67
Axle bearing holder pinch bolt	2 N·m	0.2 kgf·m · 1.4 ft·lb	p. 67
Front master cylinder reservoir cap screw	12 N·m	1.2 kgf·m · 9 ft·lb	p. 67
Rear brake reservoir mounting bolt	18 N·m	1.8 kgf·m · 13 ft·lb	p. 67
Rear master cylinder push rod lock nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 67
Adjusting screw and rocker arm	9.8 N·m	1 kgf·m · 7 ft·lb	p. 78
Washer	25 N·m	2.5 kgf·m · 18 ft·lb	p. 80
Sealing washer	22 N·m	2.2 kgf·m · 16 ft·lb	p. 83
Axle bearing holder pinch bolts	21 N·m	2.1 kgf·m · 15 ft·lb	p. 86
Cap screws	1.9 N·m	1.4 ft·lb	p. 90
Piston jet mounting bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 109
Float chamber screw	2.1 N·m	0.2 kgf·m · 1.5 ft·lb	p. 141
Accelerator pump cover screw	2.1 N·m	0.2 kgf·m · 1.5 ft·lb	p. 141
Choke valve lock nut	2.1 N·m	0.2 kgf·m · 1.5 ft·lb	p. 141
Throttle shaft screw	2.1 N·m	0.2 kgf·m · 1.5 ft·lb	p. 141
Hot start valve nut	2.1 N·m	0.2 kgf·m · 1.5 ft·lb	p. 141
Drum shaft	2.1 N·m	0.2 kgf·m · 1.5 ft·lb	p. 158
Water pump impeller	12 N·m	1.2 kgf·m · 9 ft·lb	p. 167
Lower engine hanger nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 186
Hanger plate bolts	108 N·m	11 kgf·m · 80 ft·lb	p. 192
Sprocket as shown	31 N·m	3.2 kgf·m · 23 ft·lb	p. 192
Clamp bolt threads	9.8 N·m	1 kgf·m · 7 ft·lb	p. 193
Washers	54 N·m	5.5 kgf·m · 40 ft·lb	p. 220
Hanger plates	26 N·m	2.7 kgf·m · 20 ft·lb	p. 221
Hanger plates	54 N·m	5.5 kgf·m · 40 ft·lb	p. 221
Bolt threads	12 N·m	1.2 kgf·m · 9 ft·lb	p. 238
Gearshift drum center pin bolt	22 N·m	2.2 kgf·m · 16 ft·lb	p. 242
Gearshift drum stopper arm bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 242
Start gear holder hole plug bolt (TRX450R)	18 N·m	1.8 kgf·m · 13 ft·lb	p. 265

Capacities

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
Engine oil	0.82 L	p. 81
Engine oil	0.69 L	p. 81
Transmission oil	0.68 L	p. 83

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
GN4	—	p. 66
M12	—	p. 442
MS2	—	p. 474

Service intervals

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Drive chain service	300 miles		p. 69

Get the document

The full file is delivered by the bot. Free owner guides for Honda are also available from the manufacturer.

Open in Telegram — the bot finds this document by its catalog id and sends the file.

Open in bot

Official free Honda owner's manuals

Parts catalogue

All manuals