Honda TRX700xx 2009 Service manual

Honda TRX700xx · 2009 · service manual · 517 pages

Honda TRX700xx
2009
Service manual
517 pages
ATV

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Footpeg mounting socket bolt	42 N·m	4.3 kgf·m · 31 ft·lb	p. 16
Rear lower arm guard socket bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 16
Front top cover socket bolt	4.2 N·m	0.4 kgf·m · 3.1 ft·lb	p. 16
Muffler band bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 16
Muffler mounting nut	32 N·m	3.3 kgf·m · 24 ft·lb	p. 16
Reverse shift lever cover screw	0.38 N·m	0.04 kgf·m · 0.3 ft·lb	p. 16
Rear carry pipe mounting bolt	32 N·m	3.3 kgf·m · 24 ft·lb	p. 16
Tie-rod lock nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 16
Valve adjusting lock nut	24 N·m	2.4 kgf·m · 18 ft·lb	p. 16
Crankshaft hole cap	15 N·m	1.5 kgf·m · 11 ft·lb	p. 16
Spark arrester mounting bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 16
Air cleaner element setting plate screw	4.2 N·m	0.4 kgf·m · 3.1 ft·lb	p. 16
Parking brake adjusting bolt lock nut	17.2 N·m	1.8 kgf·m · 13 ft·lb	p. 16
Oil tank drain bolt	20 N·m	2 kgf·m · 15 ft·lb	p. 16
Water pump cover bolt	13 N·m	1.3 kgf·m · 9 ft·lb	p. 17
Water pump impeller	12 N·m	1.2 kgf·m · 9 ft·lb	p. 17
Cooling fan mounting bolt	8.4 N·m	0.9 kgf·m · 6.2 ft·lb	p. 17
Cooling fan nut	2.67 N·m	0.3 kgf·m · 2 ft·lb	p. 17
Fan motor maunting bolt K	5.2 N·m	0.5 kgf·m · 3.8 ft·lb	p. 17
Thermostat housing cover bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 17
Front engine hanger plate bolt	32 N·m	3.3 kgf·m · 24 ft·lb	p. 17
Front engine hanger nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 17
Gearshift pedal pinch bolt	20 N·m	2 kgf·m · 15 ft·lb	p. 17
Gearshift return spring pin	24 N·m	2.4 kgf·m · 18 ft·lb	p. 18
Starter one-way clutch torx bolt 6	37 N·m	3.8 kgf·m · 27 ft·lb	p. 18
Brake hose oil bolt	34 N·m	3.5 kgf·m · 25 ft·lb	p. 21
Front brake pipe bolt	14 N·m	1.4 kgf·m · 10 ft·lb	p. 21
Front master cylinder holder bolt	9 N·m	0.9 kgf·m · 6.6 ft·lb	p. 21
Front brake lever pivot nut	10 N·m	1 kgf·m · 7 ft·lb	p. 21
Front brake caliper pin	22 N·m	2.2 kgf·m · 16 ft·lb	p. 21
Front brake caliper bracket pin	17 N·m	1.8 kgf·m · 13 ft·lb	p. 21
Front brake caliper pad pin	17 N·m	1.8 kgf·m · 13 ft·lb	p. 21
Bleed valve	5.4 N·m	0.6 kgf·m · 4 ft·lb	p. 21
Front brake hose 3-way joint bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 21
Front brake disc cover bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 21
Socket bolt	54 N·m	5.5 kgf·m · 40 ft·lb	p. 21
Rear brake disc bolt	42 N·m	4.3 kgf·m · 31 ft·lb	p. 21
Rear brake disc cover bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 21
Parking brake base bolt	22 N·m	2.2 kgf·m · 16 ft·lb	p. 21
Rear brake caliper pin	22 N·m	2.2 kgf·m · 16 ft·lb	p. 21
Driven sprocket nut	45 N·m	4.6 kgf·m · 33 ft·lb	p. 21
Left drive shaft center nut	108 N·m	11 kgf·m · 80 ft·lb	p. 21
Rear frame mounting nut	88 N·m	9 kgf·m · 65 ft·lb	p. 21
Final case mounting nut	39 N·m	4 kgf·m · 29 ft·lb	p. 21
Final case mounting nut	88 N·m	9 kgf·m · 65 ft·lb	p. 21
Starter motor assembly bolt	4.9 N·m	0.5 kgf·m · 3.6 ft·lb	p. 22
Negative brush screw	3.7 N·m	0.4 kgf·m · 2.7 ft·lb	p. 22
Neutral switch	12 N·m	1.2 kgf·m · 9 ft·lb	p. 22
Reverse switch	12 N·m	1.2 kgf·m · 9 ft·lb	p. 22
Reverse shift lever case groove	0.38 N·m	0.04 kgf·m · 0.3 ft·lb	p. 60
Band bolt	32 N·m	3.3 kgf·m · 24 ft·lb	p. 61
Muffler mounting fasteners	32 N·m	3.3 kgf·m · 24 ft·lb	p. 64
Muffler mounting fasteners	23 N·m	2.3 kgf·m · 17 ft·lb	p. 64
Band screw securely	4.2 N·m	0.4 kgf·m · 3.1 ft·lb	p. 71
Fuel valve mounting bolt	9 N·m	0.9 kgf·m · 6.6 ft·lb	p. 113
Injector joint bolt	5.1 N·m	0.5 kgf·m · 3.8 ft·lb	p. 113
Thermostat housing mounting bolt	8.4 N·m	0.9 kgf·m · 6.2 ft·lb	p. 173
Pump shaft	12 N·m	1.2 kgf·m · 9 ft·lb	p. 193
Front lower engine hanger nut	74 N·m	7.5 kgf·m · 55 ft·lb	p. 207
Cylinder head nuts	67 N·m	6.8 kgf·m · 49 ft·lb	p. 232
Cylinder head hanger nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 232
Shift drum center bolt Gearshift return spring pin	118 N·m	12 kgf·m · 87 ft·lb	p. 254
Handlebar lower holder nuts	39 N·m	4 kgf·m · 29 ft·lb	p. 334
Throttle arm as shown	7 N·m	0.7 kgf·m · 5.2 ft·lb	p. 339
Wheel nuts	64 N·m	6.5 kgf·m · 47 ft·lb	p. 342
Og BEARING	42 N·m	4.3 kgf·m · 31 ft·lb	p. 348
Pin hole	59 N·m	6 kgf·m · 44 ft·lb	p. 349
Pin hole	29 N·m	3 kgf·m · 21 ft·lb	p. 358
SV GPEN oR TSE COTTER PIN/NUT/WASHER	44 N·m	4.5 kgf·m · 32 ft·lb	p. 365
Rear wheel nut	64 N·m	6.5 kgf·m · 47 ft·lb	p. 369
Rear wheel hub nut	137 N·m	14 kgf·m · 101 ft·lb	p. 369
Stabilizer link nut	39 N·m	4 kgf·m · 29 ft·lb	p. 369
Shock absorber upper and lower nut	59 N·m	6 kgf·m · 44 ft·lb	p. 369
Lower arm pivot nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 369
Cotter pin holes	137 N·m	14 kgf·m · 101 ft·lb	p. 373
Mounting nuts	59.7 N·m	44 ft·lb	p. 381
Joint lock nut	17 N·m	1.8 kgf·m · 13 ft·lb	p. 420
Mounting bolts	13 N·m	1.3 kgf·m · 10 ft·lb	p. 421
Rear frame mounting nuts	88 N·m	9 kgf·m · 65 ft·lb	p. 446

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
KJ22CR-L11	1 mm	p. 15
KJ22CR-L11	1–1.1 mm	p. 66
KJ22CR-L11	—	p. 72
L11	1–1.1 mm	p. 465

Service intervals

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Engine oil change	600 miles		p. 68
Drive chain service	300 miles		p. 68

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