Honda TRX300ex 2006 Service manual

Honda TRX300ex · 2006 · service manual · 320 pages

Honda TRX300ex
2006
Service manual
320 pages
ATV

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Crankshaft hole cap	15 N·m	1.5 kgf·m · 11 ft·lb	p. 15
Timing hole cap	10 N·m	1 kgf·m · 7 ft·lb	p. 15
Oil drain bolt	25 N·m	2.5 kgf·m · 18 ft·lb	p. 15
Oil filter cover SH flange bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 15
Oil pipe bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 15
Insulator/connecting tube band screw	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 15
Fuel valve nut	23 N·m	2.3 kgf·m · 17 ft·lb	p. 15
Cylinder head cover SH flange bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 15
Cylinder head socket bolt	39 N·m	4 kgf·m · 29 ft·lb	p. 15
Cylinder head flange cap nut	39 N·m	4 kgf·m · 29 ft·lb	p. 15
Cam sprocket flange bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 15
Cam chain tensioner lifter SH flange bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 15
Clutch spring bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 16
Reverse switch rotor bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 16
Stator socket bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 16
Flywheel flange bolt	108 N·m	11 kgf·m · 80 ft·lb	p. 16
Ignition pulse generator socket bolt	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 16
Starter gear cover SH flange bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 16
Starter one-way clutch socket bolt	16 N·m	1.6 kgf·m · 12 ft·lb	p. 16
Breather plate socket bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 16
Mainshaft bearing set plate socket bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 16
Reverse bearing holder socket bolt Zz	12 N·m	1.2 kgf·m · 9 ft·lb	p. 16
Reverse stopper cam flange bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 16
Cam chain slider bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 16
Skid plate bolt	30 N·m	3.1 kgf·m · 22 ft·lb	p. 16
Exhaust pipe clamp bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 16
Handlebar upper holder flange bolt	26 N·m	2.7 kgf·m · 20 ft·lb	p. 17
Handlebar lower holder nut	44 N·m	4.5 kgf·m · 33 ft·lb	p. 17
Handlebar switch screw	20 N·m	2 kgf·m · 14 ft·lb	p. 17
Throttle housing cover screw	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 17
Tie-rod ball joint nut	44 N·m	4.5 kgf·m · 33 ft·lb	p. 17
Tie-rod lock nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 17
Steering shaft end nut	69 N·m	7 kgf·m · 51 ft·lb	p. 17
Steering shaft holder flange bolt	27 N·m	2.8 kgf·m · 20 ft·lb	p. 17
Front wheel nut	64 N·m	6.5 kgf·m · 47 ft·lb	p. 17
Upper arm pivot nut	39 N·m	4 kgf·m · 29 ft·lb	p. 17
Lower arm pivot nut	39 N·m	4 kgf·m · 29 ft·lb	p. 17
Front shock absorber upper nut	44 N·m	4.5 kgf·m · 33 ft·lb	p. 17
Front shock absorber lower nut	44 N·m	4.5 kgf·m · 33 ft·lb	p. 17
Rear wheel nut	64 N·m	6.5 kgf·m · 47 ft·lb	p. 17
Rear axle special nut	128 N·m	13 kgf·m · 94 ft·lb	p. 17
Rear shock absorber upper bolt/nut	108 N·m	11 kgf·m · 80 ft·lb	p. 17
Rear shock absorber lower bolt/nut	108 N·m	11 kgf·m · 80 ft·lb	p. 17
Axle bearing holder stopper flange bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 17
Axle bearing halder pinch socket bolt	22 N·m	2.2 kgf·m · 16 ft·lb	p. 17
Front brake hose oil bolt	34 N·m	3.5 kgf·m · 25 ft·lb	p. 17
Front brake pipe bolt	14 N·m	1.4 kgf·m · 10 ft·lb	p. 17
Front brake pipe 2-way joint flange bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 17
Front master cylinder holder bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 17
Brake lever pivot bolt	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 17
Brake lever pivot nut	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 17
Front brake disc mounting bolt	42 N·m	4.3 kgf·m · 31 ft·lb	p. 17
Rear caliper bracket flange bolt	30 N·m	3.4 kgf·m · 22 ft·lb	p. 17
Rear brake hose oil bolt	34 N·m	3.5 kgf·m · 25 ft·lb	p. 17
Rear brake disc mounting nut	26 N·m	2.7 kgf·m · 20 ft·lb	p. 17
NOTE7 Parking brake adjusting bolt lock nut	18 N·m	1.8 kgf·m · 13 ft·lb	p. 17
Parking brake base mounting bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 17
Caliper bleeder valve	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 17
Rear caliper slide pin	23 N·m	2.3 kgf·m · 17 ft·lb	p. 17
Rear caliper bracket pin bolt	18 N·m	1.8 kgf·m · 13 ft·lb	p. 17
Exhaust pipe clamp boit	23 N·m		p. 31
Exhaust pipe cover bolt	16 N·m		p. 31
D casker og GASKET	54.2 N·m	40 ft·lb	p. 42
Frant and rear muffler mounting bolts	54 N·m	5.5 kgf·m · 40 ft·lb	p. 43
Crankshaft hole cap	14.7 N·m	1.5 kgf·m	p. 53
Severe engine	10 N·m	1 kgf·m · 7 ft·lb	p. 55
Pinch bolts	22 N·m	2.2 kgf·m · 16 ft·lb	p. 57
Right crankcase cover SH bolt	10 N·m		p. 71
Rear upper engine mounting bolt/nut	73.5 N·m	7.5 kgf·m	p. 99
Rear lower engine mounting bolt/nut	58.3 N·m	43 ft·lb	p. 99
Front upper engine mounting bolt/nut	59 N·m	6 kgf·m · 43 ft·lb	p. 99
Front lower engine mounting bolt/nut	59 N·m	6 kgf·m · 43 ft·lb	p. 99
Valve seat cutter	10 N·m		p. 106
Sealing washers	14 N·m	1.4 kgf·m · 10 ft·lb	p. 122
Lock nut	69 N·m	7 kgf·m · 51 ft·lb	p. 152
Gearshift spindle	16 N·m	1.6 kgf·m · 12 ft·lb	p. 175
Socket bolts	12 N·m	1.2 kgf·m · 9 ft·lb	p. 187
Spherical bearing driver	44 N·m		p. 200
Rear shock absorber lower bolt/nut	64 N·m		p. 236
Rear shock absorber lower bolt/nut	21.7 N·m	16 ft·lb	p. 236
Caliper mounting bolts	30 N·m	3.1 kgf·m · 22 ft·lb	p. 245
Bolts/nuts	108 N·m	11 kgf·m · 80 ft·lb	p. 247
Valves	5.8 N·m	4.3 ft·lb	p. 256
Surface and O-ring	10 N·m	1 kgf·m · 7 ft·lb	p. 293

Capacities

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Engine oil	1.55 L		p. 55

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
DR8ES-L	—	p. 14
X24ESR-U	0.6–0.7 mm	p. 45
AT22	—	p. 46
DR8ES-L	0.6–0.7 mm	p. 289
MQ2	—	p. 291

Service intervals

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Drive chain service	300 miles		p. 47

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