Kawasaki Mule Trans4x4 Diesel 2009–2013 Service manual

Kawasaki Mule Trans4x4 Diesel · 2009–2013 · service manual · 557 pages

Kawasaki Mule Trans4x4 Diesel
2009–2013
Service manual
557 pages
Powersport

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Air Cleaner Housing Mounting Bolts	20 N·m	2 kgf·m · 15 ft·lb	p. 27
Distributor Head Bolt	17 N·m	1.7 kgf·m · 13 ft·lb	p. 27
Fuel Filter Mounting Bolts	20 N·m	2 kgf·m · 15 ft·lb	p. 27
Fuel Injection Pipe Mounting Nuts	25 N·m	2.5 kgf·m · 18 ft·lb	p. 27
Fuel Injection Pump Bracket Bolts	20 N·m	2 kgf·m · 15 ft·lb	p. 27
Fuel Injection Pump Mounting Nuts	20 N·m	2 kgf·m · 15 ft·lb	p. 27
Linkage Pipe Nuts	27 N·m	2.8 kgf·m · 20 ft·lb	p. 27
Coolant Drain Plug	25 N·m	2.5 kgf·m · 18 ft·lb	p. 27
Radiator Fan Switch	23 N·m	2.3 kgf·m · 17 ft·lb	p. 27
Radiator Fan Switch	25 N·m	2.5 kgf·m · 18 ft·lb	p. 27
Water Pump Mounting Bolts and Nuts	20 N·m	2 kgf·m · 15 ft·lb	p. 27
Cylinder Head Bolts	34 N·m	3.5 kgf·m · 25 ft·lb	p. 28
Exhaust Manifold Mounting Nuts	20 N·m	2 kgf·m · 15 ft·lb	p. 28
Rocker Arm Components Mounting Nuts	20 N·m	2 kgf·m · 15 ft·lb	p. 28
Muffler Mounting Bolts	20 N·m	2 kgf·m · 15 ft·lb	p. 28
Converter Case Bolts	27 N·m	2.8 kgf·m · 20 ft·lb	p. 28
Converter Case Bolts	20 N·m	2 kgf·m · 15 ft·lb	p. 28
Drive Pulley Bolt	93 N·m	9.5 kgf·m · 69 ft·lb	p. 28
Driven Pulley Bolt	93 N·m	9.5 kgf·m · 69 ft·lb	p. 28
Engine Lubrication System	275 N·m	28 kgf·m · 203 ft·lb	p. 28
Engine Oil Drain Plugs	34 N·m	3.5 kgf·m · 25 ft·lb	p. 28
Oil Filter Stud Bolt	44 N·m	4.5 kgf·m · 32 ft·lb	p. 28
Engine Lubrication System	14 N·m	1.4 kgf·m · 10 ft·lb	p. 28
Oil Pump Drive Gear Bolt	20 N·m	2 kgf·m · 15 ft·lb	p. 28
Relief Valve Bolt	39 N·m	4 kgf·m · 29 ft·lb	p. 28
Engine Mounting Bolts	44 N·m	4.5 kgf·m · 32 ft·lb	p. 28
Stay Rod Rear Nut	88 N·m	9 kgf·m · 65 ft·lb	p. 28
Camshaft Drive Gear Bolt	43 N·m	4.4 kgf·m · 32 ft·lb	p. 28
Connecting Rod Cap Nuts	36 N·m	3.7 kgf·m · 27 ft·lb	p. 28
Crankshaft Main Bearing Cap Bolts	59 N·m	6 kgf·m · 44 ft·lb	p. 29
Crankshaft Pulley Bolt	98 N·m	10 kgf·m · 72.3 ft·lb	p. 29
End Plate Bolts	39 N·m	4 kgf·m · 29 ft·lb	p. 29
Flywheel Mounting Bolts	44 N·m	4.5 kgf·m · 32 ft·lb	p. 29
Fuel Injection Pump Drive Gear Nut	64 N·m	6.5 kgf·m · 47 ft·lb	p. 29
Idle Gear Bolts	25 N·m	2.5 kgf·m · 18 ft·lb	p. 29
Bearing Holder	118 N·m	12 kgf·m · 87 ft·lb	p. 29
Differential Gear Housing Bolts	57 N·m	5.8 kgf·m · 42 ft·lb	p. 29
Hi/Low Gear Case Bolts	20 N·m	2 kgf·m · 15 ft·lb	p. 29
Neutral Switch	15 N·m	1.5 kgf·m · 11 ft·lb	p. 29
Shift Arm Positioning Bolt	37 N·m	3.8 kgf·m · 27 ft·lb	p. 29
Transmission Case Mounting Nuts	44 N·m	4.5 kgf·m · 32 ft·lb	p. 29
Transmission Oil Drain Plug	15 N·m	1.5 kgf·m · 11 ft·lb	p. 29
Wheel Nuts	137 N·m	14 kgf·m · 101 ft·lb	p. 29
Bevel Gear Case Bolts	22 N·m	2.2 kgf·m · 16 ft·lb	p. 29
Bevel Gear Case Holder Nuts	25 N·m	2.5 kgf·m · 18 ft·lb	p. 29
Differential Case Cap Bolts	32 N·m	3.3 kgf·m · 24 ft·lb	p. 29
Drive Gear Nut	118 N·m	12 kgf·m · 87 ft·lb	p. 29
Drive Shaft Cap Bolts	20 N·m	2 kgf·m · 15 ft·lb	p. 29
Driven Gear Shaft Nut	108 N·m	11 kgf·m · 79.7 ft·lb	p. 29
Gear Case Bracket Bolts	44 N·m	4.5 kgf·m · 32 ft·lb	p. 29
Gear Case Mounting Nuts	44 N·m	4.5 kgf·m · 32 ft·lb	p. 29
Housing Locknut	118 N·m	12 kgf·m · 87 ft·lb	p. 29
Oil Drain Plug	20 N·m	2 kgf·m · 15 ft·lb	p. 29
Oil Filler Cap	29 N·m	3 kgf·m · 21 ft·lb	p. 29
Pinion Gear Bearing Housing Nuts	25 N·m	2.5 kgf·m · 18 ft·lb	p. 29
Pinion Gear Slotted Nut	118 N·m	12 kgf·m · 87 ft·lb	p. 29
Ring Gear Bolts	82 N·m	8.2 kgf·m · 61 ft·lb	p. 29
Ring Gear Cover Bolts	47 N·m	4.8 kgf·m · 35 ft·lb	p. 29
Ring Gear Cover Bolts	25 N·m	2.5 kgf·m · 18 ft·lb	p. 30
Brake Hose Banjo Bolts	25 N·m	2.5 kgf·m · 18 ft·lb	p. 30
Brake Pipe Nipples	18 N·m	1.8 kgf·m · 13 ft·lb	p. 30
Front Axle Nuts	196 N·m	20 kgf·m · 145 ft·lb	p. 30
Front Brake Panel Mounting Bolts	44 N·m	4.5 kgf·m · 32 ft·lb	p. 30
Push Rod Locknut	17.2 N·m	1.8 kgf·m · 13 ft·lb	p. 30
Rear Axle Nuts	304 N·m	31 kgf·m · 224 ft·lb	p. 30
Rear Brake Panel Mounting Bolts	44 N·m	4.5 kgf·m · 32 ft·lb	p. 30
Damper Bracket Mounting Nuts	59 N·m	6 kgf·m · 44 ft·lb	p. 30
Front Suspension Arm Joint Nuts	78 N·m	8 kgf·m · 58 ft·lb	p. 30
Front Suspension Arm Pivot Bolts	98 N·m	10 kgf·m · 72.3 ft·lb	p. 30
Leaf Spring Mounting Bolts	98 N·m	10 kgf·m · 72.3 ft·lb	p. 30
Leaf Spring Mounting Nuts	59 N·m	6 kgf·m · 44 ft·lb	p. 30
Rear Shock Absorber Mounting Nuts	59 N·m	6 kgf·m · 44 ft·lb	p. 30
Strut Clamp Nuts	98 N·m	10 kgf·m · 72.3 ft·lb	p. 30
Strut Locknuts	49 N·m	5 kgf·m · 36 ft·lb	p. 30
Strut Mounting Locknuts	44 N·m	4.5 kgf·m · 32 ft·lb	p. 30
Tie-Rod End Nuts	34 N·m	3.5 kgf·m · 25 ft·lb	p. 30
EPS Unit Mounting Bolts	20 N·m	2 kgf·m · 15 ft·lb	p. 30
Rack Guide Spring Cap Locknut	39 N·m	4 kgf·m · 29 ft·lb	p. 30
Steering Gear Assembly Bracket Bolts	52 N·m	5.3 kgf·m · 38 ft·lb	p. 30
Steering Wheel Mounting Nut	52 N·m	5.3 kgf·m · 38 ft·lb	p. 30
Embly Bracket Bolts	52 N·m	5.3 kgf·m · 38 ft·lb	p. 30
Universal Joint Clamp Bolts	20 N·m	2 kgf·m · 15 ft·lb	p. 30
Battery Holder Mounting Nuts	17 N·m	1.7 kgf·m · 13 ft·lb	p. 30
Hood Latch Lever Mounting Bolts	37 N·m	3.8 kgf·m · 27 ft·lb	p. 30
Rear End Subframe Mounting Nuts	44 N·m	4.5 kgf·m · 32 ft·lb	p. 31
Seat Belt Buckle Mounting Bolts	34 N·m	3.5 kgf·m · 25 ft·lb	p. 31
Alternator Adjusting Bracket Bolts	20 N·m	2 kgf·m · 15 ft·lb	p. 31
Alternator Mounting Bolt	39 N·m	4 kgf·m · 29 ft·lb	p. 31
Glow Plugs	17 N·m	1.7 kgf·m · 13 ft·lb	p. 31
Starter Motor End Cover Screws	23 N·m	2.3 kgf·m · 17 ft·lb	p. 31
Starter Motor Mounting Bolts	39 N·m	4 kgf·m · 29 ft·lb	p. 31
Drain plugs	4.4 N·m	0.45 kgf·m · 39 in·lb	p. 41
Washer	8.8 N·m	0.9 kgf·m · 78 in·lb	p. 57
Washer	6.1 N·m	0.62 kgf·m · 54 in·lb	p. 57
Fuel Injection Pump Drive Gear, Timing Gear Case	25 N·m	2.5 kgf·m · 18 ft·lb	p. 88
Radiator Fan Mounting Bolts	6 N·m	0.61 kgf·m · 53 in·lb	p. 119
Temperature switch	25 N·m	2.5 kgf·m · 18 ft·lb	p. 123
Temperature switch	27 N·m	2.8 kgf·m · 20 ft·lb	p. 123
Air Cleaner Housing Mounting Bolts	16 N·m	1.6 kgf·m · 12 ft·lb	p. 151

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