Ski-Doo Expedition 2021 Service
Ski-Doo Expedition · 2021 · service manual · 1221 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Drain plug | 10 N·m | 89 in·lb | p. 19 |
| Filter cover screw | 3 N·m | 27 in·lb | p. 24 |
| Brake caliper bleeder | 9 N·m | 80 in·lb | p. 27 |
| Pivot screw brake lever | 6 N·m | 53 in·lb | p. 28 |
| Gearbox drain plug | 8 N·m | 71 in·lb | p. 28 |
| Oil level check plug | 10 N·m | 89 in·lb | p. 29 |
| Engine rubber mount | 24.5 ± 3.5 N·m | p. 43 | |
| Engine support screws | 42 ± 4.07 N·m | 31 ft·lb | p. 44 |
| Front Engine Support Replacement | 42 ± 4 N·m | p. 45 | |
| ENGINE RUBBER MOUNTS Engine rubber mount | 10 ± 2 N·m | p. 46 | |
| Engine support screws | 31.2 ± 4.07 N·m | 23 ft·lb | p. 52 |
| Muffler retaining screw | 7 ± 1.02 N·m | 62 in·lb | p. 62 |
| Exhaust pipe retaining | 7 ± 1 N·m | p. 62 | |
| Intake manifold screws | 9 ± 1 N·m | p. 70 | |
| Throttle body screws | 0.9 ± 0.1 N·m | p. 71 | |
| Clamp | 0.9 ± 0.11 N·m | 8 in·lb | p. 71 |
| Throttle body screws | 9 ± 1 N·m | p. 71 | |
| Exhaust | 5 ± 0.6 N·m | p. 90 | |
| Exhaust | 23 ± 2 N·m | p. 91 | |
| Drain plugs regulations | 15 ± 2.03 N·m | 133 in·lb | p. 97 |
| Oil filter cover screws | 9 ± 1.02 N·m | 80 in·lb | p. 98 |
| Oil filler tube screw | 7 ± 0.79 N·m | 62 in·lb | p. 102 |
| Cylinder | 11 ± 1.02 N·m | 97 in·lb | p. 112 |
| Oil tank screw | 5 ± 0.6 N·m | p. 125 | |
| Magneto cover | 5 ± 0.6 N·m | p. 127 | |
| Regulator plug | 17 ± 2 N·m | p. 128 | |
| Intermediate gear | 9 ± 1 N·m | p. 129 | |
| Intermediate gears screws | 9 ± 1.02 N·m | 80 in·lb | p. 129 |
| Oil pump cover screws | 9 ± 1.02 N·m | 80 in·lb | p. 132 |
| Washers | 15 ± 2 N·m | p. 137 | |
| Drain plug | 15 ± 2.03 N·m | 133 in·lb | p. 137 |
| From throttle | 1.2 ± 0.2 N·m | p. 140 | |
| Press retaining screws | 9 ± 1.02 N·m | 80 in·lb | p. 163 |
| Water pump drive gear | 9 ± 1 N·m | p. 164 | |
| Turbo engine | 2.5 ± 0.5 N·m | p. 167 | |
| Drain screws | 9 ± 1 N·m | p. 169 | |
| Housing screws | 29.8 ± 1.36 N·m | 22 ft·lb | p. 193 |
| Starter cable nut | 7 ± 1.02 N·m | 62 in·lb | p. 196 |
| Magneto cover screws REQUIRED TOOL | 9 ± 1.02 N·m | 80 in·lb | p. 200 |
| Sprag clutch housing | 30 ± 2 N·m | p. 205 | |
| Starter retaining screws | 9 ± 1 N·m | p. 208 | |
| Screw plug timing chain | 17 ± 2 N·m | p. 220 | |
| Oil sump cover | 50 ± 3 N·m | p. 221 | |
| PTO cover screws | 23 ± 2.71 N·m | 17 ft·lb | p. 253 |
| Cylinder block | 20 ± 2 N·m | p. 258 | |
| M9 screws | 20.3 ± 1.36 N·m | 15 ft·lb | p. 258 |
| Cylinder block | 23 ± 2 N·m | p. 258 | |
| Cylinder block | 9 ± 1 N·m | p. 259 | |
| Rod screws | 12 ± 2.03 N·m | 106 in·lb | p. 269 |
| Timing chain tensioner | 23 ± 3 N·m | p. 277 | |
| Valve cover screws | 9 ± 1.02 N·m | 80 in·lb | p. 303 |
| Intake camshaft Camshaft | 5 ± 0.5 N·m | p. 306 | |
| Holder screws | 5 ± 0.45 N·m | 44 in·lb | p. 306 |
| Holder screws | 9 ± 1.02 N·m | 80 in·lb | p. 306 |
| Cylinder head | 20.3 ± 1.36 N·m | 15 ft·lb | p. 312 |
| Cylinder head | 9 ± 1 N·m | p. 312 | |
| Exhaust camshaft timing gear | 9 ± 1.02 N·m | 80 in·lb | p. 350 |
| Banjo bolts | 8 N·m | 71 in·lb | p. 371 |
| Banjo bolts | 15.75 ± 0.75 N·m | p. 371 | |
| Clamp | 2.2 ± 0.2 N·m | p. 372 | |
| Clamp | 2.1 ± 0.23 N·m | 19 in·lb | p. 372 |
| ECM BATTERY ECM screw | 2.5 ± 0.45 N·m | 22 in·lb | p. 421 |
| CPS retaining screw | 9 ± 1.02 N·m | 80 in·lb | p. 435 |
| CAPS retaining screw | 9 ± 1.02 N·m | 80 in·lb | p. 437 |
| MAPTS retaining screw | 4.5 ± 0.45 N·m | 40 in·lb | p. 440 |
| Ignition coil retaining | 9 ± 1 N·m | p. 479 | |
| Spark plug | 13 ± 1.02 N·m | 115 in·lb | p. 480 |
| Battery terminals | 10 ± 2 N·m | p. 488 | |
| Battery hold down | 7 ± 1 N·m | p. 488 | |
| Bracket | 7 ± 1.02 N·m | 62 in·lb | p. 488 |
| Battery cover retaining | 7 ± 1 N·m | p. 488 | |
| Solenoid cable retaining (P/N 293 550 004) | 4 ± 0.5 N·m | p. 493 | |
| Retaining screws | 1 ± 0.23 N·m | 9 in·lb | p. 502 |
| Clamping screw | 5.5 ± 0.45 N·m | 49 in·lb | p. 518 |
| Centrifugal lever | 5 ± 0.6 N·m | p. 527 |
Capacities
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Engine oil | 3.3 L | p. 749 | |
| Fuel tank | 36 L | p. 751 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| MR7BI-8 | — | p. 25 | |
| M14 | — | p. 230 | |
| Spark plug | 0.4 mm | p. 579 | |
| MR8BI-8 | — | p. 745 | |
| MR7BI | 0.8 mm | p. 1166 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Engine oil change | 2 years | p. 16 | |
| Drive chain service | 3 years | p. 16 | |
| Coolant change | 5 years | p. 16 |
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