Yamaha Raptor Manual

Yamaha Raptor · manual · 328 pages

Yamaha Raptor
Manual
328 pages
ATV

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Cylinder head (exhaust pipe) Stud bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 34
Cylinder head Bolt	38 N·m	3.8 kgf·m · 27 ft·lb	p. 34
Spark plug	18 N·m	1.8 kgf·m · 13 ft·lb	p. 34
Cylinder head cover Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 34
Camshaft end cap Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 34
Oil check bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 34
Tappet cover	12 N·m	1.2 kgf·m · 8.7 ft·lb	p. 34
Tappet cover (intake) Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 34
Cylinder Bolt	42 N·m	4.2 kgf·m · 30 ft·lb	p. 34
Timing chain tensioner Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 34
Timing chain tensioner cap Bolt	22 N·m	2.2 kgf·m · 16 ft·lb	p. 34
Timing chain guide (intake) Bolt	8 N·m	0.8 kgf·m · 5.8 ft·lb	p. 34
Camshaft sprocket Bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 34
Rocker arm shaft Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 34
Valve adjusting screw Nut	14 N·m	1.4 kgf·m · 10 ft·lb	p. 34
Radiator Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 34
Coolant drain bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 34
Engine oil drain bolt	25 N·m	2.5 kgf·m · 18 ft·lb	p. 34
Engine oil drain bolt	30 N·m	3 kgf·m · 22 ft·lb	p. 34
Oil filter bolt Union bolt	63 N·m	6.3 kgf·m · 45 ft·lb	p. 34
Oil filter cartridge	17 N·m	1.7 kgf·m · 12 ft·lb	p. 34
Oil delivery pipe 1 Union bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 34
Oil delivery pipe 2 Union bolt	18 N·m	1.8 kgf·m · 13 ft·lb	p. 34
Oil pipe joint	50 N·m	5 kgf·m · 36 ft·lb	p. 34
Air filter case Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 34
Carburetor clamp Bolt	5 N·m	0.5 kgf·m · 3.6 ft·lb	p. 34
Spark arrester Bolt	8 N·m	0.8 kgf·m · 5.8 ft·lb	p. 34
Muffler and exhaust pipe 2 Bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 34
Muffler Bolt	26 N·m	2.6 kgf·m · 19 ft·lb	p. 34
Silencer cap Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 34
Exhaust pipe Nut	10 N·m	1 kgf·m · 7.2 ft·lb	p. 34
Bearing retainer Screw	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 35
AC magneto rotor Nut	150 N·m	15 kgf·m · 110 ft·lb	p. 35
Starter clutch Bolt	16 N·m	1.6 kgf·m · 11 ft·lb	p. 35
Balancer driven gear Nut	140 N·m	14 kgf·m · 100 ft·lb	p. 35
Primary drive gear Nut	150 N·m	15 kgf·m · 110 ft·lb	p. 35
Clutch spring Bolt	8 N·m	0.8 kgf·m · 5.8 ft·lb	p. 35
Clutch boss Nut	90 N·m	9 kgf·m · 65 ft·lb	p. 35
Pull lever shaft Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 35
Drive sprocket Nut	70 N·m	7 kgf·m · 50 ft·lb	p. 35
Oil seal retainer Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 35
Shift drum segment Bolt	30 N·m	3 kgf·m · 22 ft·lb	p. 35
Shift guide Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 35
Stopper lever Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 35
Reverse shift lever Bolt	13 N·m	1.3 kgf·m · 9.4 ft·lb	p. 35
Shift arm Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 35
Shift pedal adjusting rod Nut	8 N·m	0.8 kgf·m · 5.8 ft·lb	p. 35
Stator assembly Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 35
Pick up coil	8 N·m	0.8 kgf·m · 5.8 ft·lb	p. 35
Pick up coil Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 35
AC magneto lead holder Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 35
Ignition coil Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 35
Starter motor Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 35
Neutral switch	20 N·m	2 kgf·m · 14 ft·lb	p. 35
Reverse switch	20 N·m	2 kgf·m · 14 ft·lb	p. 35
Thermo switch 1	28 N·m	2.8 kgf·m · 20 ft·lb	p. 35
Thermo switch 2	28 N·m	2.8 kgf·m · 20 ft·lb	p. 35
Engine bracket (upper) and frame	33 N·m	3.3 kgf·m · 24 ft·lb	p. 38
Engine bracket (upper) and engine	40 N·m	4 kgf·m · 29 ft·lb	p. 38
Engine bracket (lower) and frame	56 N·m	5.6 kgf·m · 40 ft·lb	p. 38
Engine bracket (lower) and engine	56 N·m	5.6 kgf·m · 40 ft·lb	p. 38
Swingarm pivot shaft, engine and frame	95 N·m	9.5 kgf·m · 68 ft·lb	p. 38
Rear shock absorber and frame	32 N·m	3.2 kgf·m · 23 ft·lb	p. 38
Relay arm and swingarm	32 N·m	3.2 kgf·m · 23 ft·lb	p. 38
Connecting arm and frame	32 N·m	3.2 kgf·m · 23 ft·lb	p. 38
Relay arm and rear shock absorber	32 N·m	3.2 kgf·m · 23 ft·lb	p. 38
Relay arm and connecting arm	32 N·m	3.2 kgf·m · 23 ft·lb	p. 38
Drive chain guide and swingarm	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 38
Hub, brake caliper bracket and swingarm	90 N·m	9 kgf·m · 65 ft·lb	p. 38
Drive chain adjusting bolt and locknut	16 N·m	1.6 kgf·m · 11 ft·lb	p. 38
Front shock absorber and frame	45 N·m	4.5 kgf·m · 32 ft·lb	p. 38
Front shock absorber and front arm	45 N·m	4.5 kgf·m · 32 ft·lb	p. 38
Front arm (upper) and frame	38 N·m	3.8 kgf·m · 27 ft·lb	p. 38
Front arm (lower) and frame	32 N·m	3.2 kgf·m · 23 ft·lb	p. 38
Brake hose holder and front arm	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 38
Steering stem, pitman arm and frame	110 N·m	11 kgf·m · 80 ft·lb	p. 38
Steering stem bushing and frame	23 N·m	2.3 kgf·m · 17 ft·lb	p. 38
Steering stem and handlebar holder	23 N·m	2.3 kgf·m · 17 ft·lb	p. 38
Tie-rod end and locknut	15 N·m	1.5 kgf·m · 11 ft·lb	p. 38
Steering knuckle and front wheel hub	70 N·m	7 kgf·m · 50 ft·lb	p. 38
Steering knuckle and front arm	25 N·m	2.5 kgf·m · 18 ft·lb	p. 38
Steering knuckle and tie-rod ball joint	25 N·m	2.5 kgf·m · 18 ft·lb	p. 38
Pitman arm and tie-rod ball joint	25 N·m	2.5 kgf·m · 18 ft·lb	p. 38
Frame and bearing retainer	40 N·m	4 kgf·m · 29 ft·lb	p. 38
Fuel tank and fuel cock	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 38
Fuel tank and frame	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 38
Front wheel and front wheel hub	45 N·m	4.5 kgf·m · 32 ft·lb	p. 38
Steering knuckle and front brake caliper	28 N·m	2.8 kgf·m · 20 ft·lb	p. 38
Rear axle and rear wheel hub	120 N·m	12 kgf·m · 85 ft·lb	p. 38
Rear wheel and rear wheel hub	45 N·m	4.5 kgf·m · 32 ft·lb	p. 38
Driven sprocket and sprocket bracket	24 N·m	2.4 kgf·m · 17 ft·lb	p. 38
Front brake pipe nut	19 N·m	1.9 kgf·m · 13 ft·lb	p. 38
Front brake master cylinder and handlebar	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 38
Brake hose joint and frame	10 N·m	1 kgf·m · 7.2 ft·lb	p. 39
Bleed screw	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 39
Front brake pad holding bolt	18 N·m	1.8 kgf·m · 13 ft·lb	p. 39
Front brake caliper and brake hose	27 N·m	2.7 kgf·m · 19 ft·lb	p. 39
Front brake caliper retaining bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 39
Rear brake pad holding bolt	18 N·m	1.8 kgf·m · 13 ft·lb	p. 39
Rear brake caliper and brake hose	30 N·m	3 kgf·m · 22 ft·lb	p. 39
Rear brake master cylinder and frame	20 N·m	2 kgf·m · 14 ft·lb	p. 39
Parking brake adjusting bolt and locknut	16 N·m	1.6 kgf·m · 11 ft·lb	p. 39
Rear brake fluid reservoir and bracket	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 39
Brake hose holder and swingarm	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 39
Front fender bracket and frame	16 N·m	1.6 kgf·m · 11 ft·lb	p. 39
Footrest and frame	65 N·m	6.5 kgf·m · 48 ft·lb	p. 39
Footrest guard bracket and frame	33 N·m	3.3 kgf·m · 24 ft·lb	p. 39
Footrest and footrest guard bracket	16 N·m	1.6 kgf·m · 11 ft·lb	p. 39
Footrest guard bracket and rear fender	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 39
Battery holding bracket and frame	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 39
Air filter case and frame	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 39
Carburetor clamp screw	5 N·m	0.5 kgf·m · 3.6 ft·lb	p. 39
Tail/brake light bracket and frame	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 39
Tail/brake light bracket and tail/brake light	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 39
Swingarm skid plate and swingarm	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 39
Swingarm skid plate and swingarm	16 N·m	1.6 kgf·m · 11 ft·lb	p. 39
Drive chain tensioner and frame	32 N·m	3.2 kgf·m · 23 ft·lb	p. 39
Engine skid plate and frame	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 39

Capacities

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Fuel tank	12 L		p. 23
Coolant	0.29 L		p. 32

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
DPR8EA	—		p. 24
M12	—		p. 34

Service intervals

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Coolant change	24 months		p. 57

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