Honda TRX650FA Rincon 2003 Service Manual
Honda TRX650FA Rincon · 2003 · service manual · 530 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| 6mm screw | 9 N·m | 0.9 kgf·m · 6.5 ft·lb | p. 16 |
| Valve adjusting screw lock nut | 17 N·m | 1.7 kgf·m · 12 ft·lb | p. 16 |
| Timing hole cap | 10 N·m | 1 kgf·m · 7 ft·lb | p. 16 |
| Engine oil drain bolt | 25 N·m | 2.5 kgf·m · 18 ft·lb | p. 16 |
| Water pump impeller . 4 z | 12 N·m | 1.2 kgf·m · 9 ft·lb | p. 16 |
| Cylinder head cover cap nut 4 | 54 N·m | 5.5 kgf·m · 40 ft·lb | p. 16 |
| Front carrier and carry pipe bolt | 37 N·m | 3.8 kgf·m · 27 ft·lb | p. 18 |
| Front exhaust pipe cover band screw | 3 N·m | 0.3 kgf·m · 2.2 ft·lb | p. 18 |
| Rear exhaust pipe cover band screw | 6 N·m | 0.6 kgf·m · 4.3 ft·lb | p. 18 |
| Muffler cover screw | 3 N·m | 0.3 kgf·m · 2.2 ft·lb | p. 18 |
| Footpeg bracket nut | 32 N·m | 3.3 kgf·m · 24 ft·lb | p. 18 |
| Front differential oil drain bolt | 12 N·m | 1.2 kgf·m · 9 ft·lb | p. 18 |
| Rear final gear case oil filler cap | 12 N·m | 1.2 kgf·m · 9 ft·lb | p. 18 |
| Rear final gear case oil drain bolt | 12 N·m | 1.2 kgf·m · 9 ft·lb | p. 18 |
| Front master cylinder reservoir cap screw | 2 N·m | 0.2 kgf·m · 1.4 ft·lb | p. 18 |
| Tie-rod lock nut | 54 N·m | 5.5 kgf·m · 40 ft·lb | p. 18 |
| Throttle drum cover screw | 2 N·m | 0.2 kgf·m · 1.4 ft·lb | p. 18 |
| Lower engine hanger nut | 54 N·m | 5.5 kgf·m · 40 ft·lb | p. 18 |
| Gear selector lever pivot nut | 9 N·m | 0.9 kgf·m · 6.5 ft·lb | p. 18 |
| Gear selector arm pinch bolt | 16 N·m | 1.6 kgf·m · 12 ft·lb | p. 18 |
| Gear selector cable lock nut | 26 N·m | 2.7 kgf·m · 20 ft·lb | p. 18 |
| Handlebar lower holder nut | 39 N·m | 4 kgf·m · 29 ft·lb | p. 18 |
| Front wheel nut | 64 N·m | 6.5 kgf·m · 47 ft·lb | p. 18 |
| Front wheel hub nut | 78 N·m | 8 kgf·m · 58 ft·lb | p. 18 |
| Shock absorber mounting nut | 44 N·m | 4.5 kgf·m · 33 ft·lb | p. 18 |
| Upper arm pivot nut | 34 N·m | 3.5 kgf·m · 25 ft·lb | p. 18 |
| Lower arm pivot nut | 44 N·m | 4.5 kgf·m · 33 ft·lb | p. 18 |
| Tie-rod ball joint nut | 54 N·m | 5.5 kgf·m · 40 ft·lb | p. 18 |
| Steering shaft end nut | 108 N·m | 11 kgf·m · 80 ft·lb | p. 18 |
| Steering shaft holder bolt | 32 N·m | 3.3 kgf·m · 24 ft·lb | p. 18 |
| Rear wheel hub nut | 137 N·m | 14 kgf·m · 101 ft·lb | p. 18 |
| Upper arm pivot nut | 54 N·m | 5.5 kgf·m · 40 ft·lb | p. 18 |
| Lower arm pivot nut | 34 N·m | 3.5 kgf·m · 25 ft·lb | p. 18 |
| Spark plug | 18 N·m | 1.8 kgf·m · 13 ft·lb | p. 62 |
| Valve adjusting screw lock-nut | 17 N·m | 1.7 kgf·m · 12 ft·lb | p. 62 |
| Engine oil drain-bolt | 25 N·m | 2.5 kgf·m · 18 ft·lb | p. 62 |
| Engine oil filter center bolt | 18 N·m | 1.8 kgf·m · 13 ft·lb | p. 62 |
| Differential oil filler cap | 12 N·m | 1.2 kgf·m · 9 ft·lb | p. 62 |
| Oil filler cap groove | 12 N·m | 1.2 kgf·m · 9 ft·lb | p. 75 |
| Oil pump drive sprocket bolt | 12 N·m | 1.2 kgf·m · 9 ft·lb | p. 86 |
| Starter enrichment (SE) valve nut | 3 N·m | 2.2 ft·lb | p. 98 |
| Water pump impeller | 12 N·m | 1.2 kgf·m · 9 ft·lb | p. 121 |
| Gear selector arm pinch bolt | 54 N·m | 5.5 kgf·m · 40 ft·lb | p. 138 |
| Gear selector arm pinch bolt | 44 N·m | 4.5 kgf·m · 33 ft·lb | p. 138 |
| Gear selector arm pinch bolt | 22 N·m | 2.2 kgf·m · 16 ft·lb | p. 138 |
| Left and right lower hanger nuts | 54 N·m | 5.5 kgf·m · 40 ft·lb | p. 143 |
| Differential mounting fasteners | 44 N·m | 4.5 kgf·m · 33 ft·lb | p. 144 |
| Differential mounting fasteners | 22 N·m | 2.2 kgf·m · 16 ft·lb | p. 144 |
| Starter clutch bolt | 30 N·m | 3.1 kgf·m · 22 ft·lb | p. 181 |
| Recoil starter driven pulley bolt | 108 N·m | 11 kgf·m · 80 ft·lb | p. 181 |
| Alternator stator bolt | 10 N·m | 1 kgf·m · 7 ft·lb | p. 181 |
| Ignition pulse generator bolt | 6 N·m | 0.6 kgf·m · 4.3 ft·lb | p. 181 |
| Oil drain bolt oes | 25 N·m | 2.5 kgf·m · 18 ft·lb | p. 200 |
| Shift clutch | 108 N·m | 11 kgf·m · 80 ft·lb | p. 213 |
| Shift clutch | 14 N·m | 1.4 kgf·m · 10 ft·lb | p. 213 |
| Shift clutch | 118 N·m | 12 kgf·m · 87 ft·lb | p. 213 |
| Shift clutch | 21 N·m | 2.1 kgf·m · 15 ft·lb | p. 213 |
| Setting cap groove | 21 N·m | 2.1 kgf·m · 15 ft·lb | p. 234 |
| Cotter pin holes | 29 N·m | 3 kgf·m · 22 ft·lb | p. 277 |
| Brake panel bolts | 29 N·m | 3 kgf·m · 22 ft·lb | p. 277 |
| Cotter pin hole | 78 N·m | 8 kgf·m · 58 ft·lb | p. 278 |
| Rear wheel nut | 64 N·m | 6.5 kgf·m · 47 ft·lb | p. 294 |
| Cotter pin hole | 137 N·m | 14 kgf·m · 101 ft·lb | p. 299 |
| Snap ring pliers | 34 N·m | 3.5 kgf·m · 25 ft·lb | p. 311 |
| Snap ring pliers | 6 N·m | 0.6 kgf·m · 4.3 ft·lb | p. 311 |
| Bleed valve | 6 N·m | 0.6 kgf·m · 4.3 ft·lb | p. 315 |
| Pivot bolt | 1 N·m | 0.1 kgf·m · 0.7 ft·lb | p. 321 |
| Bolts and nuts | 8 N·m | 0.8 kgf·m · 5.8 ft·lb | p. 334 |
| Bolts and nuts | 17 N·m | 1.7 kgf·m · 12 ft·lb | p. 334 |
| Parking nut | 27 N·m | 2.8 kgf·m · 20 ft·lb | p. 340 |
| Bracket pin bolt | 32 N·m | 3.3 kgf·m · 24 ft·lb | p. 341 |
| Mounting bolt and nut | 44 N·m | 4.5 kgf·m · 33 ft·lb | p. 376 |
| Pinion joint nut | 98 N·m | 10 kgf·m · 72 ft·lb | p. 380 |
| Final gear case mounting nut | 34 N·m | 3.5 kgf·m · 25 ft·lb | p. 380 |
| Oil seal driver | 39 N·m | 4 kgf·m · 29 ft·lb | p. 380 |
| Oil seal driver | 34 N·m | 3.5 kgf·m · 25 ft·lb | p. 380 |
| Torx screws | 4 N·m | 0.4 kgf·m · 2.9 ft·lb | p. 508 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| GN4 | 1–1.1 mm | p. 62 | |
| MQ2 | — | p. 416 | |
| S35 | — | p. 419 |
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