Polaris Trail Boss 2003 Service manual

Polaris Trail Boss · 2003 · service manual · 71 pages

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

ItemValueAlsoPDF page
6mm case bolts8.8 N·m6.5 ft·lbp. 11
Front A-Arm Attaching Bolt40.7 N·m41 N·mp. 38
Front A-Arm Ball Joint Stud Nut33.9 N·m35 N·mp. 38
Rear Axle Nut162.7 N·m165 N·mp. 38
Rear Shock Bolt33.9 N·m35 N·mp. 38
Rear Wheel Hub Nut108.5 N·m110 N·mp. 38
Rear Wheel Nut67.8 N·m69 N·mp. 38
Strut Rod Retaining Nut20.3 N·m21 N·mp. 38
Strut Casting Pinch Bolt20.3 N·m21 N·mp. 38
Swing Arm Pivot Bolt203.4 N·m207 N·mp. 38
Vehicle Frame Bolt40.7 N·m30 ft·lbp. 40
Washer A-Arm Tube10.8 N·m8 ft·lbp. 40
A-Arm Shaft11 N·mp. 40
Washer A-Arm Tube33.9 N·m25 ft·lbp. 40
Bolt threads203.4 N·m207 N·mp. 42
Spring Retainer Washer Lock Nut20.3 N·m21 N·mp. 43
Pinch bolts20.3 N·m21 N·mp. 44
Strut Rod Nut plate20.3 N·m21 N·mp. 44
Drive Clutch Retaining Bolt54.2 N·m54 N·mp. 48
Driven Clutch Retaining Bolt23 N·m23 N·mp. 48
PVT Inner Cover Bolts16.3 N·m16 N·mp. 48
Drive Clutch Spider271.2 N·m200 ft·lbp. 48
Drive Clutch Cover Plate10.2 N·m10 N·mp. 48
Belt deflection271.2 N·m276 N·mp. 59
Belt deflection10.2 N·m10.4 N·mp. 59

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