Polaris Trail Boss 2003 Service manual

Polaris Trail Boss · 2003 · service manual · 71 pages

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

ItemValueAlsoPDF page
Front Wheel Nuts27.1 N·m27 N·mp. 1
Rear Wheel Nuts67.8 N·m68 N·mp. 1
Front Spindle Nut54.2 N·m54 N·mp. 1
Rear Hub Retaining Nut108.5 N·m109 N·mp. 1
Front Wheel Nut27.1 N·m27 N·mp. 3
Washer24.4 N·m24.9 N·mp. 4
Disc Hub162.7 N·m166 N·mp. 6
Center hub nut108.5 N·m80 ft·lbp. 7
O-Ring24.4 N·m18 ft·lbp. 8
O-Ring25 N·mp. 8
Snap Ring67.8 N·m50 ft·lbp. 8
Caliper Mount, Lower108.5 N·m80 ft·lbp. 8
Caliper Mount, Lower17 N·mp. 8
Transmission Case16.3 N·m16.6 N·mp. 13
Bell Crank Nut16.3 N·m16.6 N·mp. 13
Transmission Drain19 N·m19.3 N·mp. 13
Transmission Mounting33.9 N·m34.5 N·mp. 13
Swing Arm Pivot Bolts203.4 N·m207.5 N·mp. 13
Drain plug19 N·m19 N·mp. 17
Reservoir Cover0.6 N·m0.56 N·mp. 26
Mounting bolts2.8 N·m3 N·mp. 27
Banjo Bolt0.6 N·m5 in·lbp. 27
MASTER CYLINDER Master Cylinder Mounting Bolt2.8 N·m3 N·mp. 27
Brake Line Banjo Bolt2.8 N·m3 N·mp. 27
Brake Line Banjo Bolt20.3 N·m21 N·mp. 27
Front Caliper Mounting Bolts24.4 N·m25 N·mp. 29
Front Brake Disc Mounting Bolt24.4 N·m25 N·mp. 31
Front Caliper Mounting Bolt24.4 N·m25 N·mp. 34
Brake Pads6.8 N·m60 in·lbp. 35
Bleeder Screw6.5 N·mp. 35
Rear Brake Pad Thickness38 N·m38 N·mp. 36
Screw and body screw evenly24.4 N·m18 ft·lbp. 38
Banjo Bolt Thickness20.3 N·m21 N·mp. 39
DH (REAR AXLE MOUNTED) CALIPER/MASTER CYLINDER38 N·m28 ft·lbp. 41
Auxiliary Brake10.8 N·m8 ft·lbp. 41
Auxiliary Brake24.4 N·m18 ft·lbp. 41
Master Cylinder20.3 N·m15 ft·lbp. 41

Spark plugs

Values extracted from the document text. Check against the original before service work.

ItemValueAlsoPDF page
ES32PF—p. 69

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