Suzuki LTZ Quad 2004 Service manual
Suzuki LTZ Quad · 2004 · service manual · 325 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Handlebar clamp bolt | 23 N·m | 2.3 kgf·m · 16.5 ft·lb | p. 36 |
| Steering shaft holder bolt | 23 N·m | 2.3 kgf·m · 16.5 ft·lb | p. 36 |
| Steering shaft nut | 49 N·m | 4.9 kgf·m · 35.5 ft·lb | p. 36 |
| Wishbone arm pivot bolt/nut | 65 N·m | 6.5 kgf·m · 47 ft·lb | p. 36 |
| Wheel hub nut | 65 N·m | 6.5 kgf·m · 47 ft·lb | p. 36 |
| Wheel hub nut | 138 N·m | 13.8 kgf·m · 99.9 ft·lb | p. 36 |
| Wheel set nut | 50 N·m | 5 kgf·m · 36 ft·lb | p. 36 |
| Steering knuckle nut | 29 N·m | 2.9 kgf·m · 21 ft·lb | p. 36 |
| Tie rod end nut | 29 N·m | 2.9 kgf·m · 21 ft·lb | p. 36 |
| Tie rod lock nut | 29 N·m | 2.9 kgf·m · 21 ft·lb | p. 36 |
| Front brake air bleeder valve | 6 N·m | 0.6 kgf·m · 4.4 ft·lb | p. 36 |
| C Front brake caliper mounting bolt | 26 N·m | 2.6 kgf·m · 19 ft·lb | p. 36 |
| D Front brake pipe nut | 16 N·m | 1.6 kgf·m · 11.6 ft·lb | p. 36 |
| Front brake master cylinder mounting bolt | 10 N·m | 1 kgf·m · 7 ft·lb | p. 36 |
| Front brake disc plate mounting bolt | 23 N·m | 2.3 kgf·m · 16.5 ft·lb | p. 36 |
| H Footrest bolt | 23 N·m | 2.3 kgf·m · 16.5 ft·lb | p. 36 |
| I Footrest bolt | 55 N·m | 5.5 kgf·m · 40 ft·lb | p. 36 |
| P Rear axle housing set bolt/nut | 60 N·m | 6 kgf·m · 43.5 ft·lb | p. 36 |
| Q Rear axle housing set bolt/nut | 65 N·m | 6.5 kgf·m · 47 ft·lb | p. 36 |
| Rear axle housing/final gear case bolt | 65 N·m | 6.5 kgf·m · 47 ft·lb | p. 36 |
| D Snap ring | 100 N·m | 10 kgf·m · 72.5 ft·lb | p. 93 |
| Clutch shoe nut has left-hand threads | 140 N·m | 14 kgf·m · 101.5 ft·lb | p. 110 |
| Ring gear shim | 26 N·m | p. 139 | |
| Clamp bolt first | 10 N·m | 1 kgf·m · 7 ft·lb | p. 190 |
| Absorber mounting bolts temporarily | 85 N·m | 8.5 kgf·m · 61.5 ft·lb | p. 221 |
| Motor | 6.8 N·m | 5 ft·lb | p. 270 |
| Fuel hose | 4.4 N·m | 3.25 ft·lb | p. 277 |
| Cylinder head cover bolt | 10 N·m | 1 kgf·m · 7 ft·lb | p. 284 |
| Camshaft sprocket bolt | 11 N·m | 1.1 kgf·m · 8 ft·lb | p. 284 |
| Cylinder head nut | 23 N·m | 2.3 kgf·m · 16.5 ft·lb | p. 284 |
| Cylinder head nut | 10 N·m | 1 kgf·m · 7 ft·lb | p. 284 |
| Cylinder base nut | 10 N·m | 1 kgf·m · 7 ft·lb | p. 284 |
| Cam chain tensioner mounting bolt | 10 N·m | 1 kgf·m · 7 ft·lb | p. 284 |
| Cam chain tension adjuster spring holder bolt | 8 N·m | 0.8 kgf·m · 6 ft·lb | p. 284 |
| Neutral switch bolt | 7 N·m | 0.7 kgf·m · 5 ft·lb | p. 284 |
| Spark plug | 18 N·m | 1.8 kgf·m · 13 ft·lb | p. 284 |
| Rocker arm shaft bolt | 9 N·m | 0.9 kgf·m · 6.5 ft·lb | p. 284 |
| Valve clearance adjuster locknut | 14 N·m | 1.4 kgf·m · 10 ft·lb | p. 284 |
| Crankcase bolt | 11 N·m | 1.1 kgf·m · 8 ft·lb | p. 284 |
| Clutch adjuster lock nut | 23 N·m | 2.3 kgf·m · 16.5 ft·lb | p. 284 |
| Clutch adjuster cap | 15 N·m | 1.5 kgf·m · 11 ft·lb | p. 284 |
| Generator rotor nut | 160 N·m | 16 kgf·m · 115.5 ft·lb | p. 284 |
| Generator cover cap | 15 N·m | 1.5 kgf·m · 11 ft·lb | p. 284 |
| Starter clutch bolt | 26 N·m | 2.6 kgf·m · 19 ft·lb | p. 284 |
| Exhaust pipe nut | 23 N·m | 2.3 kgf·m · 16.5 ft·lb | p. 284 |
| Muffler mounting bolt/nut | 23 N·m | 2.3 kgf·m · 16.5 ft·lb | p. 284 |
| Muffler connecting bolt | 23 N·m | 2.3 kgf·m · 16.5 ft·lb | p. 284 |
| Spark arrester bolt | 11 N·m | 1.1 kgf·m · 8 ft·lb | p. 284 |
| Starter motor lead wire nut | 6 N·m | 0.6 kgf·m · 4.5 ft·lb | p. 284 |
| Starter motor mounting bolt | 10 N·m | 1 kgf·m · 7 ft·lb | p. 284 |
| Final gear case cover bolt | 26 N·m | 2.6 kgf·m · 19 ft·lb | p. 285 |
| Pinion gear bearing locknut | 100 N·m | 10 kgf·m · 72.5 ft·lb | p. 285 |
| Rear drive gear oil filler plug | 26 N·m | 2.6 kgf·m · 19 ft·lb | p. 285 |
| Rear drive gear oil drain plug | 26 N·m | 2.6 kgf·m · 19 ft·lb | p. 285 |
| Rear axle housing set bolt/nut | 60 N·m | 6 kgf·m · 43.5 ft·lb | p. 285 |
| Rear axle housing set bolt/nut | 65 N·m | 6.5 kgf·m · 47 ft·lb | p. 285 |
| Front shock absorber mounting bolt/nut | 60 N·m | 6 kgf·m · 43.5 ft·lb | p. 285 |
| Front brake caliper mounting bolt | 26 N·m | 2.6 kgf·m · 19 ft·lb | p. 285 |
| Footrest bolt | 26 N·m | 2.6 kgf·m · 19 ft·lb | p. 285 |
| Footrest bolt | 55 N·m | 5.5 kgf·m · 40 ft·lb | p. 285 |
| Rear shock absorber mounting bolt/nut | 78 N·m | 7.8 kgf·m · 55 ft·lb | p. 285 |
| Rear shock absorber mounting bolt/nut | 60 N·m | 6 kgf·m · 43.5 ft·lb | p. 285 |
| Swingarm pivot bolt/nut | 85 N·m | 8.5 kgf·m · 61.5 ft·lb | p. 285 |
| Rear brake cam lever bolt/nut | 11 N·m | 1.1 kgf·m · 8 ft·lb | p. 285 |
| Rear brake pedal mounting bolt | 11 N·m | 1 kgf·m · 8 ft·lb | p. 285 |
| Rear brake panel mounting nut | 60 N·m | 6 kgf·m · 43.5 ft·lb | p. 285 |
| Conventional or 4 marked bolt | 1.5 N·m | 0.15 kgf·m · 1 ft·lb | p. 286 |
| Front brake pipe nut | 16 N·m | 1.6 kgf·m · 11.6 ft·lb | p. 304 |
| Front brake pad mounting pin | 18 N·m | 1.8 kgf·m · 13 ft·lb | p. 304 |
| Front brake caliper holder pin | 18 N·m | 1.8 kgf·m · 13 ft·lb | p. 304 |
| Front brake caliper holder slide pin | 23 N·m | 2.3 kgf·m · 16.5 ft·lb | p. 304 |
| Front brake hose union bolt | 23 N·m | 2.3 kgf·m · 16.5 ft·lb | p. 304 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| AT22 | — | p. 14 | |
| DR7EA | — | p. 23 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Spark plug service | 6 months | p. 23 | |
| Spark plug service | 18 months | p. 23 | |
| Oil filter service | 6 months | p. 26 | |
| Brake inspection | 3 months | p. 30 | |
| Brake inspection | 2 years | p. 31 | |
| Brake inspection | 6 months | p. 33 | |
| Brake inspection | 4 years | p. 33 |
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