Suzuki FOREWORD This Contains 2001 Manual

Suzuki FOREWORD This Contains · 2001 · manual · 374 pages

Suzuki FOREWORD This Contains
2001
Manual
374 pages
ATV

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Handlebar clamp bolt	23 N·m	2.3 kgf·m · 16.5 ft·lb	p. 34
Steering shaft holder bolt	23 N·m	2.3 kgf·m · 16.5 ft·lb	p. 34
Steering shaft nut	49 N·m	4.9 kgf·m · 35.5 ft·lb	p. 34
Wishbone arm pivot nut	65 N·m	6.5 kgf·m · 47 ft·lb	p. 34
Wheel hub nut	75 N·m	7.5 kgf·m · 54 ft·lb	p. 34
Wheel hub nut	100 N·m	10 kgf·m · 72.5 ft·lb	p. 34
Wheel set nut	50 N·m	5 kgf·m · 36 ft·lb	p. 34
Steering knuckle nut	45 N·m	4.5 kgf·m · 32.5 ft·lb	p. 34
Front shock absorber mounting nut	57 N·m	5.7 kgf·m · 41 ft·lb	p. 34
Front shock absorber mounting bolt	55 N·m	5.5 kgf·m · 40 ft·lb	p. 34
Tie rod end nut	35 N·m	3.5 kgf·m · 25.5 ft·lb	p. 34
Tie rod locknut	29 N·m	2.9 kgf·m · 21 ft·lb	p. 34
Footrest bolt	26 N·m	2.6 kgf·m · 19 ft·lb	p. 34
F Footrest bolt	55 N·m	5.5 kgf·m · 40 ft·lb	p. 34
Brake master cylinder mounting bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 34
H Brake hose union bolt	23 N·m	2.3 kgf·m · 16.5 ft·lb	p. 34
J Rear brake panel nut	60 N·m	6 kgf·m · 43.5 ft·lb	p. 34
Rear swingarm pivot nut	85 N·m	8.5 kgf·m · 61.5 ft·lb	p. 34
D Snap ring	100 N·m	10 kgf·m · 72.5 ft·lb	p. 94
Clutch shoe nut has left-hand threads	140 N·m	14 kgf·m · 101.5 ft·lb	p. 110
Locknut	100 N·m	10 kgf·m · 72.5 ft·lb	p. 133
Ring gear shim	27 N·m		p. 141
Ring gear shim	25 N·m	2.7 kgf·m · 19.5 ft·lb	p. 141
Ring gear shim	24.4 N·m	18 ft·lb	p. 141
Clamp bolt first	10 N·m	1 kgf·m · 7 ft·lb	p. 191
Knuckle nuts	45 N·m	4.5 kgf·m · 32.5 ft·lb	p. 197
Wheel center cap	45 N·m	4.5 kgf·m · 32.5 ft·lb	p. 208
Wheel center cap	50 N·m	5 kgf·m · 36 ft·lb	p. 208
Bolts temporarily	85 N·m	8.5 kgf·m · 61.5 ft·lb	p. 219
Rear shock absorber mounting bolt/nut	55 N·m	5.5 kgf·m · 40 ft·lb	p. 219
Rear shock absorber mounting bolt/nut	60 N·m	6 kgf·m · 43.5 ft·lb	p. 219
Cylinder head cover bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 279
Cam chain sprocket bolt	11 N·m	1.1 kgf·m · 8 ft·lb	p. 279
Cylinder head nut	23 N·m	2.3 kgf·m · 16.5 ft·lb	p. 279
Cylinder head nut	10 N·m	1 kgf·m · 7 ft·lb	p. 279
Cylinder base nut	10 N·m	1 kgf·m · 7 ft·lb	p. 279
Cam chain tension adjuster bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 279
Cam chain tension adjuster spring holder bolt	8 N·m	0.8 kgf·m · 6 ft·lb	p. 279
Spark plug	18 N·m	1.8 kgf·m · 13 ft·lb	p. 279
Valve clearance adjuster locknut	14 N·m	1.4 kgf·m · 10 ft·lb	p. 279
Crankcase bolt	11 N·m	1.1 kgf·m · 8 ft·lb	p. 279
T.D.C. plug	23 N·m	2.3 kgf·m · 16.5 ft·lb	p. 279
Clutch sleeve hub nut	70 N·m	7 kgf·m · 50.5 ft·lb	p. 279
Generator rotor nut	160 N·m	16 kgf·m · 115.5 ft·lb	p. 279
Starter clutch bolt	26 N·m	2.6 kgf·m · 19 ft·lb	p. 279
Starter cup nut	33 N·m	3.3 kgf·m · 24 ft·lb	p. 279
Gearshift cam stopper bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 279
Gearshift cam plate bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 279
Exhaust pipe nut	23 N·m	2.3 kgf·m · 16.5 ft·lb	p. 279
Muffler mounting bolt	23 N·m	2.3 kgf·m · 16.5 ft·lb	p. 279
Muffler connecting bolt	23 N·m	2.3 kgf·m · 16.5 ft·lb	p. 279
Engine oil drain plug	21 N·m	2.1 kgf·m · 15 ft·lb	p. 279
Drive/driven bevel gear nut	100 N·m	10 kgf·m · 72.5 ft·lb	p. 279
Engine mounting nut	55 N·m	5.5 kgf·m · 40 ft·lb	p. 279
Engine mounting bracket bolt	23 N·m	2.3 kgf·m · 16.5 ft·lb	p. 279
Starter motor lead wire nut	6 N·m	0.6 kgf·m · 4.5 ft·lb	p. 279
Starter motor mounting bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 279
Front propeller shaft flange coupling bolt	45 N·m	4.5 kgf·m · 32.5 ft·lb	p. 280
Rear drive shaft housing nut	23 N·m	2.3 kgf·m · 16.5 ft·lb	p. 280
Rear propeller shaft flange coupling bolt	30 N·m	3 kgf·m · 21.5 ft·lb	p. 280
Rear drive gear case bolt	23 N·m	2.3 kgf·m · 16.5 ft·lb	p. 280
Rear drive gear oil filler plug	33 N·m	3.3 kgf·m · 24 ft·lb	p. 280
Rear drive gear oil drain plug	33 N·m	3.3 kgf·m · 24 ft·lb	p. 280
Brake hose union bolt	23 N·m	2.3 kgf·m · 16.5 ft·lb	p. 280
Front brake air bleeder valve	7.5 N·m	0.75 kgf·m · 5.5 ft·lb	p. 280
Front brake disc bolt	23 N·m	2.3 kgf·m · 16.5 ft·lb	p. 280
Front brake caliper mounting bolt	26 N·m	2.6 kgf·m · 19 ft·lb	p. 280
Front brake pad mounting bolt	18 N·m	1.8 kgf·m · 13 ft·lb	p. 280
Front brake caliper holder pin	18 N·m	1.8 kgf·m · 13 ft·lb	p. 280
Front brake caliper holder slide pin	23 N·m	2.3 kgf·m · 16.5 ft·lb	p. 280
Front brake caliper holder slide pin	26 N·m	2.6 kgf·m · 19 ft·lb	p. 280
Front brake caliper holder slide pin	55 N·m	5.5 kgf·m · 40 ft·lb	p. 280
Rear brake pedal nut	12 N·m	1.2 kgf·m · 8.5 ft·lb	p. 280
Rear brake cam lever nut	11 N·m	1.1 kgf·m · 8 ft·lb	p. 280
Rear brake cam lever nut	26 N·m	2.6 kgf·m · 19 ft·lb	p. 280
Rear brake cam lever nut	55 N·m	5.5 kgf·m · 40 ft·lb	p. 280
Headlight mounting bolt	5 N·m	0.5 kgf·m · 3.5 ft·lb	p. 280
Headlight beam adjusting screw	3 N·m	0.3 kgf·m · 2 ft·lb	p. 280
Rear brake pedal nut	26 N·m	2.6 kgf·m · 19 ft·lb	p. 311
Rear brake pedal nut	55 N·m	5.5 kgf·m · 40 ft·lb	p. 311
Handlebar clamp bolt	26 N·m	2.6 kgf·m · 19 ft·lb	p. 326
Tie rod end nut	29 N·m	2.9 kgf·m · 21 ft·lb	p. 326
Front shock absorber mounting nut	55 N·m	5.5 kgf·m · 40 ft·lb	p. 326
Front brake air bleeder valve	6 N·m	0.6 kgf·m · 4.4 ft·lb	p. 326
Rear swingarm pivot nut	102 N·m	10.2 kgf·m · 74 ft·lb	p. 326

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
AT22	—	p. 14
DR7EA	—	p. 22
Spark plug	0.6–0.7 mm	p. 23

Service intervals

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
Valve clearance check	6 months	p. 21
Spark plug service	6 months	p. 22
Spark plug service	18 months	p. 22
Oil filter service	6 months	p. 24
Brake inspection	3 months	p. 28
Brake inspection	2 years	p. 29
Brake inspection	6 months	p. 31

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