BRP Defender HD8 HD10 2018 Maintenance manual

BRP Defender HD8 HD10 · 2018 · maintenance manual · 1446 pages

BRP Defender HD8 HD10
2018
Maintenance manual
1446 pages
Powersport

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Pre-filter retaining	2.5 ± 0.5 N·m		p. 17
Tail pipe retaining screws	32.5 ± 1.36 N·m	24 ft·lb	p. 18
Magnetic drain plug	30 ± 2 N·m		p. 19
Coolant drain plug	10.1 ± 1.02 N·m	89 in·lb	p. 22
Radiator hose clamp	3.1 ± 0.45 N·m	27 in·lb	p. 22
FUEL TANK AND FUEL PUMP subsection	5 ± 0.6 N·m		p. 27
Filler plug	16.5 ± 2.5 N·m		p. 28
Spark plug	20.3 ± 1.36 N·m	15 ft·lb	p. 28
Tall drain plug	2.7 ± 0.3 N·m		p. 28
Wheel Lug Nut Verification	100 ± 10 N·m		p. 29
Wheel lug nuts	100.3 ± 9.49 N·m	74 ft·lb	p. 29
Otherwise, engine performance degradation	10 ± 2 N·m		p. 44
PROCEDURES Air filter housing screws	10.1 ± 2.03 N·m	89 in·lb	p. 44
Reed valve retaining	10 ± 1 N·m		p. 62
Water pump housing	10 ± 1 N·m		p. 71
Central louver screw	1.6 ± 0.45 N·m	14 in·lb	p. 85
Console screw	5.5 ± 0.45 N·m	49 in·lb	p. 87
Heating unit retaining nut	14 ± 1.02 N·m	124 in·lb	p. 88
Blower assembly screw	3.1 ± 0.45 N·m	27 in·lb	p. 90
Button head screw	3.1 ± 0.45 N·m	27 in·lb	p. 94
Button head screw	4 ± 0.5 N·m		p. 94
Hexagonal screw	4 ± 0.45 N·m	35 in·lb	p. 94
Magneto cover screws	10.1 ± 1.02 N·m	89 in·lb	p. 98
Holding strip screws	4 ± 0.34 N·m	35 in·lb	p. 100
Holding strip screws	10 ± 1 N·m		p. 100
Stator retaining screws	10.1 ± 1.02 N·m	89 in·lb	p. 100
Rotor retaining screw	150.5 ± 9.49 N·m	111 ft·lb	p. 101
Sprag clutch housing	30 ± 2 N·m		p. 102
Plenum retaining screws	20.3 ± 2.71 N·m	15 ft·lb	p. 108
Intake socket screws	2.5 ± 0.5 N·m		p. 108
Air filter housing clamp	2.5 ± 0.45 N·m	22 in·lb	p. 108
Air filter housing clamp	6 ± 0.7 N·m		p. 108
Intake socket screws	6 ± 0.68 N·m	53 in·lb	p. 108
Aining screws	7 ± 0.8 N·m		p. 115
M10 Cylinder	20.3 ± 1.36 N·m	15 ft·lb	p. 122
M6 Cylinder head	10 ± 1 N·m		p. 122
Chain tensioner plug	4.5 ± 0.45 N·m	40 in·lb	p. 138
Camshaft timing gear	10 ± 1 N·m		p. 140
Timing chain guide	10 ± 1 N·m		p. 145
Bearing screw	10.1 ± 1.02 N·m	89 in·lb	p. 145
Rear bearing cover	10 ± 1 N·m		p. 152
Front bearing cover	10 ± 1 N·m		p. 152
PTO cover screws	10 ± 1 N·m		p. 157
M8 crankcase screws	25 ± 3 N·m		p. 162
Ball bearing grease	10 ± 1 N·m		p. 171
Bayonet cap	2 ± 0.2 N·m		p. 173
CVT cover retaining	6 ± 0.7 N·m		p. 174
Crankshaft and drive pulley tapers	120 ± 8 N·m		p. 183
Drive pulley screw	120.7 ± 8.13 N·m	89 ft·lb	p. 183
Pivot screws	20 ± 1 N·m		p. 188
Driven pulley screw	70 ± 5 N·m		p. 189
Copaslip Engine	10.1 ± 1.02 N·m	89 in·lb	p. 193
VSS screw retaining	10.1 ± 1.02 N·m	89 in·lb	p. 196
O-ring	10 ± 1 N·m		p. 200
Gearbox retaining nuts	24.4 ± 2.71 N·m	18 ft·lb	p. 203
Retaining plate screws	10.1 ± 1.02 N·m	89 in·lb	p. 207
M8 gearbox housing	25 ± 3 N·m		p. 208
Main shaft	170 ± 10 N·m		p. 208
Intermediate shaft nuts	169.5 ± 9.49 N·m	125 ft·lb	p. 208
M6 gearbox housing	10 ± 1 N·m		p. 208
Bearing housing screws	10.1 ± 1.02 N·m	89 in·lb	p. 209
Countershaft nut	169.5 ± 9.49 N·m	125 ft·lb	p. 209
Index lever retaining	10 ± 1 N·m		p. 217
Gearbox cover screws	10.1 ± 1.02 N·m	89 in·lb	p. 218
Index washer retaining	10 ± 1 N·m		p. 218
Park locking gear nut	169.5 ± 9.49 N·m	125 ft·lb	p. 218
Coupling fork shaft	6 ± 0.7 N·m		p. 220
Copaslip Engine	7.9 ± 1.02 N·m	70 in·lb	p. 223
VSS retaining screw	10.1 ± 1.02 N·m	89 in·lb	p. 226
Differential locking	3 ± 0.2 N·m		p. 232
Retaining screws actuator retaining	3.1 ± 0.23 N·m	27 in·lb	p. 232
Washers	30 ± 3 N·m		p. 232
Shift lever handle nut	15.5 ± 1.5 N·m		p. 255
Shift plate nut	9 ± 1 N·m		p. 257
ECM retaining screws	2.5 ± 0.45 N·m	22 in·lb	p. 323
Fuel rail retaining screws body cleaner	10.1 ± 1.02 N·m	89 in·lb	p. 330
Throttle body retaining	10 ± 1 N·m		p. 331
REQUIRED TOOLS CPS retaining screw	10.1 ± 1.02 N·m	89 in·lb	p. 334
MAPTS retaining screw	6 ± 0.7 N·m		p. 337
Fuel tank retaining nuts	23 ± 2.71 N·m	17 ft·lb	p. 346
Fuel pump retaining nut	28.5 ± 1.36 N·m	21 ft·lb	p. 348
BOX 1 (RD/GN WIRE) V-Twin engine	9 ± 1 N·m		p. 362
Single Cylinder Engine	17.5 ± 2.5 N·m		p. 363
Ignition coil retaining bolt	10.1 ± 1.02 N·m	89 in·lb	p. 369
Battery holder retaining	3.4 ± 0.3 N·m		p. 377
Taillight/brake light	9.5 ± 1.5 N·m		p. 387
Unit screws	9.5 ± 1.47 N·m	84 in·lb	p. 387
Winch retaining screws	16 ± 2 N·m		p. 388
Castellated nut	249.5 ± 14.91 N·m	184 ft·lb	p. 395
Splines on engine side	31.5 ± 3.5 N·m		p. 397
Differential housing	23.5 ± 3.5 N·m		p. 404
Differential retaining	65 ± 5 N·m		p. 404
Tie rod end locking nut	33.9 ± 1.36 N·m	25 ft·lb	p. 434
Steering wheel nut	60 ± 5 N·m		p. 434
Tie rod end retaining nut	47.5 ± 5.42 N·m	35 ft·lb	p. 438
Steering column	10 N·m		p. 443
Steering wheel centered and no effort	1.5 N·m		p. 444

Capacities

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Final drive oil	1.25 L		p. 26
Fuel tank	40.2 L		p. 511

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
HD8	—	p. 15
HD10	—	p. 119
M10	—	p. 120
HD5	—	p. 888

Service intervals

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Brake inspection	2 years		p. 15
Spark plug service	5 years		p. 1382

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