BRP Defender Hd7 Master 2023 Maintenance manual
BRP Defender Hd7 Master · 2023 · maintenance manual · 1524 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Front engine mount | 24.5 ± 3.5 N·m | p. 61 | |
| Rear engine mount | 61 ± 9 N·m | p. 61 | |
| Air Intake System | 3.5 ± 0.5 N·m | p. 62 | |
| Air Intake System | 10.1 ± 2.03 N·m | 89 in·lb | p. 63 |
| Air Intake System | 2.5 ± 0.45 N·m | 22 in·lb | p. 65 |
| Air filter housing | 10 ± 2 N·m | p. 70 | |
| Air Intake Resonator | 10 ± 2 N·m | p. 71 | |
| Service cover bolts | 2.5 ± 0.45 N·m | 22 in·lb | p. 71 |
| RH Engine Hose | 1.05 ± 0.15 N·m | p. 72 | |
| Air Intake System | 1 ± 0.11 N·m | 9 in·lb | p. 72 |
| Oxygen sensor | 50 ± 10 N·m | p. 77 | |
| Tail pipe retaining | 32 ± 2 N·m | p. 78 | |
| Cylinder head pipe | 13 ± 1 N·m | p. 79 | |
| Muffler nuts | 24.5 ± 3.5 N·m | p. 80 | |
| Exhaust Clamp | 55.6 ± 8.13 N·m | 41 ft·lb | p. 80 |
| Exhaust Clamp | 24.5 ± 3.5 N·m | p. 80 | |
| Gear clamp | 9 ± 1.02 N·m | 80 in·lb | p. 82 |
| Coolant drain plug | 10 ± 1 N·m | p. 89 | |
| Lateral Cockpit Air Filters | 1.6 ± 0.4 N·m | p. 99 | |
| Heating unit cover | 1.35 N·m | 12 in·lb | p. 100 |
| Heater Valve Connector Pins Result | 1.35 N·m | 12 in·lb | p. 103 |
| Mono Cylinder Engines | 15 ± 2 N·m | p. 106 | |
| Shift lever handle nut | 15.5 ± 1.47 N·m | 137 in·lb | p. 108 |
| Shift plate nut | 9 ± 1 N·m | p. 110 | |
| Compressor bolt | 19 ± 2 N·m | p. 124 | |
| Compressor and Drive Belt | 1.6 ± 0.4 N·m | p. 125 | |
| HVAC unit cover | 1.35 N·m | p. 126 | |
| Blower resistor pin based on selected fan | 1.35 N·m | p. 128 | |
| Heater valve retaining | 3 N·m | p. 130 | |
| Gear clamp | 3 N·m | p. 130 | |
| Gear clamp | 3.1 N·m | 27 in·lb | p. 130 |
| Evaporator screws | 1.4 N·m | 12 in·lb | p. 131 |
| Evaporator screws | 26 ± 2 N·m | p. 131 | |
| Expansion valve nut | 25.8 ± 1.36 N·m | 19 ft·lb | p. 131 |
| Expansion valve | 4.5 N·m | p. 131 | |
| Retaining screws | 4.5 N·m | 40 in·lb | p. 131 |
| Accelerator pedal | 13 ± 1 N·m | p. 148 | |
| Drowned Mode retaining nuts | 13 ± 1.02 N·m | 115 in·lb | p. 148 |
| ECM pin | 23 ± 3 N·m | p. 158 | |
| Fuel tank nuts | 23 ± 2.71 N·m | 17 ft·lb | p. 158 |
| Fuel tank | 37 ± 1 N·m | p. 160 | |
| Fuel pump nut | 36.6 ± 1.36 N·m | 27 ft·lb | p. 160 |
| Battery holder | 3.4 ± 0.3 N·m | p. 197 | |
| Retaining screws | 3.4 ± 0.34 N·m | 30 in·lb | p. 197 |
| Battery post screw | 4.5 ± 0.45 N·m | 40 in·lb | p. 197 |
| Ignition coil retaining | 10 ± 1 N·m | p. 200 | |
| Spark plug | 11 N·m | 97 in·lb | p. 201 |
| Taillight/brake light | 9.5 ± 1.5 N·m | p. 212 | |
| Assembly screws | 9.5 ± 1.47 N·m | 84 in·lb | p. 212 |
| Winch screws | 16 ± 2.03 N·m | 142 in·lb | p. 225 |
| Hexagonal screws | 17.5 ± 2.49 N·m | 155 in·lb | p. 225 |
| Hook Skid plate retaining | 10 ± 2 N·m | p. 225 | |
| Hook pin screw | 10.1 ± 2.03 N·m | 89 in·lb | p. 225 |
| Cotter pin | 7 ± 0.5 N·m | 62 in·lb | p. 225 |
| M8 x 25 Bolt | 16 ± 2.03 N·m | 142 in·lb | p. 226 |
| Wheel lug nuts | 100.3 ± 9.49 N·m | 74 ft·lb | p. 229 |
| Beadlock screws | 14 ± 1 N·m | p. 230 | |
| Beadlock screws | 29 ± 1 N·m | p. 230 | |
| Smart-Lok Differential | 12 ± 2 N·m | p. 233 | |
| Filler plug | 16.5 ± 2.49 N·m | 146 in·lb | p. 254 |
| Drain plug | 2.7 ± 0.45 N·m | 24 in·lb | p. 255 |
| Differential housing | 23.5 ± 3.5 N·m | p. 270 | |
| Housing screws Pinion Gear | 36.6 ± 2.71 N·m | 27 ft·lb | p. 270 |
| Pinion bearing nut | 203 ± 13 N·m | p. 270 | |
| Differential retaining | 65 ± 5 N·m | p. 271 | |
| Plug area | 16.5 ± 2.5 N·m | p. 275 | |
| Multifunction differential tool | 285 ± 15 N·m | p. 280 | |
| Pinion nut | 284.7 ± 13.56 N·m | 210 ft·lb | p. 280 |
| Ring gear screw | 18.4 ± 0.95 N·m | 13.6 ft·lb | p. 280 |
| Belleville washer | 250 ± 15 N·m | p. 285 | |
| Castellated nut | 249.5 ± 14.91 N·m | 184 ft·lb | p. 285 |
| Peller shaft nut | 48 ± 6 N·m | p. 289 | |
| Bearing flange bolts | 47.5 ± 5.42 N·m | 35 ft·lb | p. 289 |
| Bearing flange bolts | 31.5 ± 3.5 N·m | p. 289 | |
| Propeller shaft nut | 31.2 ± 4.07 N·m | 23 ft·lb | p. 289 |
| Steering Wheel | 60 ± 5 N·m | p. 299 | |
| Nut only | 40 ± 5 N·m | p. 302 | |
| Tie rod locking nut A. Nominal engagement length | 33.9 ± 1.36 N·m | 25 ft·lb | p. 304 |
| Steering System | 34 ± 2 N·m | p. 305 | |
| Tie rod end locking nut | 33.9 ± 1.36 N·m | 25 ft·lb | p. 305 |
| Dynamic Power Steering | 40 ± 5 N·m | p. 308 | |
| Dynamic Power Steering | 2 N·m | p. 311 | |
| Suspension | 62.4 ± 8.13 N·m | 46 ft·lb | p. 324 |
| Lubricate suspension arm | 57.5 ± 2.5 N·m | p. 327 | |
| Stabilizer link nut | 56.9 ± 2.71 N·m | 42 ft·lb | p. 327 |
| Lubricate suspension arm | 105 ± 15 N·m | p. 327 | |
| Suspension | 61 ± 9 N·m | p. 330 | |
| Suspension | 3 ± 0.5 N·m | p. 330 | |
| Suspension | 3.1 ± 0.45 N·m | 27 in·lb | p. 330 |
| Suspension | 75 ± 5 N·m | p. 330 | |
| Rear Suspension | 10 ± 2 N·m | p. 333 | |
| Stabilizer link nuts | 10.1 ± 2.03 N·m | 89 in·lb | p. 333 |
| Stabilizer screws | 47.5 ± 5.42 N·m | 35 ft·lb | p. 333 |
| Brakes | 1.15 ± 0.15 N·m | p. 340 | |
| Brake caliper | 14 ± 1 N·m | p. 340 | |
| Cylinder | 28.5 ± 1.5 N·m | p. 344 |
Capacities
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Engine oil | 0.5 L | p. 1180 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| HD9 | — | p. 1020 | |
| HD8 | — | p. 1020 | |
| G2L | — | p. 1021 | |
| HD10 | — | p. 1023 | |
| HD7 | — | p. 1217 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Spark plug service | 5 years | p. 44 | |
| Coolant change | 5 years | p. 88 | |
| Brake inspection | 2 years | p. 1155 |
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