BRP 2023 Service
BRP · 2023 · service manual · 1875 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Intake Manifold | 6 ± 0.7 N·m | p. 77 | |
| Air filter housing clamp | 2.5 ± 0.45 N·m | 22 in·lb | p. 79 |
| Intake socket screws | 7 ± 0.79 N·m | 62 in·lb | p. 79 |
| MAPTS Temperature Sensor Test Results | 6 ± 6 N·m | 53 in·lb | p. 81 |
| Air Intake System | 2.5 ± 0.5 N·m | p. 82 | |
| Air filter housing | 10 ± 2 N·m | p. 84 | |
| Tail pipe retaining | 32.5 ± 1.36 N·m | 24 ft·lb | p. 87 |
| Heat shield screw | 13.4 ± 1.47 N·m | 119 in·lb | p. 89 |
| Exhaust pipe clamp | 58.3 ± 1.36 N·m | 43 ft·lb | p. 89 |
| Gear clamp | 8 ± 0.5 N·m | p. 91 | |
| Drain plug | 30 ± 2 N·m | p. 99 | |
| Oil filter cover | 10 ± 1 N·m | p. 100 | |
| Oil strainer screws | 6 ± 0.68 N·m | 53 in·lb | p. 105 |
| Reed valve retaining | 10 ± 1 N·m | p. 106 | |
| Water pump housing | 10 ± 1 N·m | p. 110 | |
| Coolant drain plug | 10.1 ± 1.02 N·m | 89 in·lb | p. 127 |
| Magneto and Starter | 6 ± 0.7 N·m | p. 136 | |
| Magneto cover screws | 10 ± 1 N·m | p. 138 | |
| Holding strip screws | 4 ± 0.34 N·m | 35 in·lb | p. 140 |
| Holding strip screws | 10 ± 1 N·m | p. 140 | |
| Stator retaining screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 140 |
| Rotor retaining screw | 150.5 ± 9.49 N·m | 111 ft·lb | p. 142 |
| Starter cable nut | 6 ± 0.68 N·m | 53 in·lb | p. 145 |
| Cylinder Head | 7 ± 0.8 N·m | p. 148 | |
| Knock sensor | 20 ± 3 N·m | p. 155 | |
| Age of internal engine components | 7 ± 0.8 N·m | p. 155 | |
| M6 Cylinder head | 10 ± 1 N·m | p. 161 | |
| M10 Cylinder | 20.3 ± 1.36 N·m | 15 ft·lb | p. 161 |
| Camshaft timing gear | 10 ± 1 N·m | p. 179 | |
| Cylinder Block | 10 ± 1 N·m | p. 187 | |
| Rear bearing cover | 10 ± 1 N·m | p. 191 | |
| M6 crankcase screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 200 |
| Bayonet cap | 2 ± 0.23 N·m | 18 in·lb | p. 212 |
| CVT cover retaining | 6 ± 0.7 N·m | p. 213 | |
| Retaining screws | 20.3 ± 1.36 N·m | 15 ft·lb | p. 216 |
| NOTICE Centrifugal lever lock | 5 ± 1 N·m | p. 223 | |
| Drive pulley screw | 120.7 ± 8.13 N·m | 89 ft·lb | p. 225 |
| Locking screws | 3.5 ± 0.4 N·m | p. 229 | |
| Driven pulley screw | 70 ± 5 N·m | p. 230 | |
| Cam screw | 61 ± 5.42 N·m | 45 ft·lb | p. 230 |
| Hoses | 10 ± 1 N·m | p. 231 | |
| Gearbox | 8 ± 1 N·m | p. 235 | |
| Drain plug Vehicle Speed Sensor | 20.3 ± 1.36 N·m | 15 ft·lb | p. 238 |
| VSS retaining screw | 10.1 ± 1.02 N·m | 89 in·lb | p. 240 |
| WD indicator switch | 2 N·m | 18 in·lb | p. 242 |
| WD actuator screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 243 |
| Differential locking | 3 ± 0.2 N·m | p. 245 | |
| Gearbox retaining nuts | 24.4 ± 2.71 N·m | 18 ft·lb | p. 248 |
| Main shaft bearing | 10 ± 1 N·m | p. 251 | |
| Retaining plate screw | 10 ± 1 N·m | p. 251 | |
| M6 gearbox housing | 10 ± 1 N·m | p. 252 | |
| M8 gearbox housing | 25 ± 3 N·m | p. 252 | |
| Parking lock gear | 170 ± 10 N·m | p. 253 | |
| Countershaft nut | 169.5 ± 9.49 N·m | 125 ft·lb | p. 253 |
| Main shaft | 170 ± 10 N·m | p. 253 | |
| Intermediate shaft nuts | 169.5 ± 9.49 N·m | 125 ft·lb | p. 253 |
| Bearing housing | 10 ± 1 N·m | p. 254 | |
| Index lever retaining | 10 ± 1 N·m | p. 260 | |
| Park locking gear nut | 170 ± 10 N·m | p. 261 | |
| Shift drum | 169.5 ± 9.49 N·m | 125 ft·lb | p. 261 |
| Index washer retaining | 10 ± 1 N·m | p. 261 | |
| Gearbox cover screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 261 |
| Coupling fork shaft | 6 ± 0.7 N·m | p. 263 | |
| Shifter lever handle | 15.5 ± 1.5 N·m | p. 267 | |
| Shifter plate nut | 9 ± 1.02 N·m | 80 in·lb | p. 269 |
| ECM retaining screws | 2.5 ± 0.5 N·m | p. 275 | |
| Retaining nuts | 13 ± 1 N·m | p. 289 | |
| Accelerator pedal nuts | 13 ± 1.02 N·m | 115 in·lb | p. 289 |
| Tle plate and on bore | 10 ± 1 N·m | p. 296 | |
| Fuel Tank and Fuel Pump | 22.5 ± 2.5 N·m | p. 300 | |
| Fuel Tank and Fuel Pump | 23 ± 2.71 N·m | 17 ft·lb | p. 300 |
| Fuel tank retaining | 10 ± 2 N·m | p. 306 | |
| Bolts and nut | 10.1 ± 2.03 N·m | 89 in·lb | p. 306 |
| Fuel pump retaining | 60 ± 5 N·m | p. 309 | |
| Neck on fuel tank | 59.7 ± 5.42 N·m | 44 ft·lb | p. 309 |
| Pre-filter retaining | 6.5 ± 0.5 N·m | p. 314 | |
| Protects fuse rear box V-Twin engine | 9 ± 1 N·m | p. 321 | |
| Protects front fuse box | 9 ± 1.02 N·m | 80 in·lb | p. 321 |
| Ignition coil retaining | 10 ± 2 N·m | p. 339 | |
| Spark plug | 11 N·m | 97 in·lb | p. 341 |
| Battery holder | 7 ± 1 N·m | p. 347 | |
| Retaining screws | 7 ± 1.02 N·m | 62 in·lb | p. 347 |
| Battery post screw | 10.1 ± 2.03 N·m | 89 in·lb | p. 347 |
| Tailight/brake light unit | 7 ± 1 N·m | p. 354 | |
| Relay winding ground | 7 ± 1.02 N·m | 62 in·lb | p. 354 |
| Winch screws | 16 ± 2.03 N·m | 142 in·lb | p. 368 |
| Hexagonal screws | 17.5 ± 2.49 N·m | 155 in·lb | p. 368 |
| Skid plate retaining | 10 ± 2 N·m | p. 368 | |
| Winch cable nuts | 7 ± 0.45 N·m | 62 in·lb | p. 368 |
| Wheel lug nuts | 100.3 ± 9.49 N·m | 74 ft·lb | p. 371 |
| Beadlock screws | 29 ± 1 N·m | p. 372 | |
| Beadlock screws | 14 ± 1 N·m | p. 372 | |
| Brakes | 250 ± 15 N·m | p. 376 | |
| Castellated nut | 249.5 ± 14.91 N·m | 184 ft·lb | p. 376 |
| Propeller shaft nut | 31.2 ± 4.07 N·m | 23 ft·lb | p. 378 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| M10 | — | p. 159 | |
| HD9 | — | p. 1187 | |
| HD8 | — | p. 1187 | |
| G2L | — | p. 1188 | |
| HD10 | — | p. 1190 | |
| H11 | — | p. 1382 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Spark plug service | 5 years | p. 56 | |
| Coolant change | 5 years | p. 1319 | |
| Brake inspection | 2 years | p. 1319 |
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