BRP Defender 2019 Service manual
BRP Defender · 2019 · service manual · 809 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Magnetic drain plug | 29.8 ± 1.36 N·m | 22 ft·lb | p. 21 |
| Oil filter cover screws | 10 ± 1 N·m | p. 22 | |
| Coolant drain plug | 10.1 ± 1.02 N·m | 89 in·lb | p. 24 |
| Radiator hose clamp | 3.1 ± 0.45 N·m | 27 in·lb | p. 24 |
| Drain plug | 7.5 ± 0.45 N·m | 66 in·lb | p. 28 |
| Filler plug | 7.5 ± 0.45 N·m | 66 in·lb | p. 28 |
| Filler plug | 16.5 ± 2.5 N·m | p. 29 | |
| Spark plug | 20.3 ± 1.36 N·m | 15 ft·lb | p. 29 |
| Drain plug | 2.7 ± 0.34 N·m | 24 in·lb | p. 30 |
| Drain plug | 100 ± 10 N·m | p. 30 | |
| Otherwise, engine performance degradation | 10 ± 2 N·m | p. 45 | |
| PROCEDURES Air filter housing screws | 10.1 ± 2.03 N·m | 89 in·lb | p. 45 |
| Heat shield clamps | 4 ± 0.45 N·m | 35 in·lb | p. 50 |
| Heat shield clamps | 8 ± 0.5 N·m | p. 50 | |
| Heat shield clamps | 0.5 N·m | p. 50 | |
| Oil pump cover screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 61 |
| Thermostat cover | 6 ± 0.7 N·m | p. 65 | |
| Water pump housing | 10 ± 1 N·m | p. 66 | |
| M6 magneto cover | 10 ± 1 N·m | p. 81 | |
| Bearing cover screws | 24.4 ± 2.71 N·m | 18 ft·lb | p. 81 |
| Bearing cover screws | 25 ± 3 N·m | p. 81 | |
| Shaft for wear or damages | 35 ± 4 N·m | p. 84 | |
| Rotor retaining nut | 180 ± 10 N·m | p. 84 | |
| Moval of starter drive cover | 10 ± 1 N·m | p. 86 | |
| Starter mounting screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 86 |
| Intake manifold | 20 ± 2 N·m | p. 92 | |
| Valve cover retaining | 7 ± 0.8 N·m | p. 99 | |
| Pan head screw der head | 10.1 ± 1.02 N·m | 89 in·lb | p. 101 |
| Cylinder | 20.3 ± 1.36 N·m | 15 ft·lb | p. 105 |
| Chain tensioner plug | 4.5 ± 0.45 N·m | 40 in·lb | p. 121 |
| Camshaft Camshaft timing gear | 10 ± 1 N·m | p. 123 | |
| Timing chain guide | 10 ± 1 N·m | p. 125 | |
| Bearing screw | 10.1 ± 1.02 N·m | 89 in·lb | p. 125 |
| Coupling sleeve retaining | 45 ± 5 N·m | p. 130 | |
| Counter shaft ball bearing Crankcase M8 retaining | 25 ± 3 N·m | p. 140 | |
| CVT cover retaining | 7 ± 0.8 N·m | p. 152 | |
| CVT cover screws | 7 ± 0.79 N·m | 62 in·lb | p. 152 |
| Drive pulley screw counterclockwise | 100 ± 7 N·m | p. 162 | |
| Driven pulley screw | 20 ± 1 N·m | p. 169 | |
| VSS retaining screw | 10.1 ± 1.02 N·m | 89 in·lb | p. 176 |
| Indicator switch | 3.1 ± 0.45 N·m | 27 in·lb | p. 191 |
| Protection plate retaining | 10 ± 1 N·m | p. 192 | |
| Actuator screws | 20.3 ± 1.36 N·m | 15 ft·lb | p. 194 |
| Coupling unit screws | 24.4 ± 4.07 N·m | 18 ft·lb | p. 199 |
| Shift lever knob jam nut | 15.5 ± 1.47 N·m | 137 in·lb | p. 202 |
| Shift plate nut | 9 ± 1 N·m | p. 204 | |
| Accelerator pedal | 13 ± 1 N·m | p. 259 | |
| Retaining nuts | 13 ± 1.02 N·m | 115 in·lb | p. 259 |
| ECM retaining screws | 2.5 ± 0.45 N·m | 22 in·lb | p. 265 |
| Fuel rail retaining screws | 10 ± 1 N·m | p. 269 | |
| Throttle body retaining | 10 ± 1 N·m | p. 271 | |
| CPS retaining screw | 10 ± 1 N·m | p. 273 | |
| Fuel hose adapter location retaining screws | 20.3 ± 1.36 N·m | 15 ft·lb | p. 281 |
| Fuel tank straps retaining | 23 ± 3 N·m | p. 284 | |
| Fuel pump electric connector nuts | 23 ± 2.71 N·m | 17 ft·lb | p. 284 |
| Fuel pump retaining nut | 28.5 ± 1.36 N·m | 21 ft·lb | p. 287 |
| BOX 1 (RD/GN WIRE) V-Twin engine | 9 ± 1 N·m | p. 294 | |
| Single Cylinder Engine | 17.5 ± 2.5 N·m | p. 295 | |
| Ignition switch | 10 ± 9 N·m | p. 313 | |
| Spark plug | 11 ± 1.02 N·m | 97 in·lb | p. 316 |
| Battery holder retaining | 3.4 ± 0.3 N·m | p. 323 | |
| Winch retaining screws | 16 ± 2 N·m | p. 338 | |
| Cotter pin | 249.5 ± 14.91 N·m | 184 ft·lb | p. 342 |
| Propeller shaft nut | 31.5 ± 3.5 N·m | p. 344 | |
| Propeller shaft nut | 61 ± 9 N·m | p. 344 | |
| Ring gear screws | 37 ± 3 N·m | p. 350 | |
| Differential housing | 23.5 ± 3.5 N·m | p. 351 | |
| Differential retaining | 65 ± 5 N·m | p. 351 | |
| Wheel lug nuts | 100.3 ± 9.49 N·m | 74 ft·lb | p. 364 |
| Tie rod end locking nut | 33.9 ± 1.36 N·m | 25 ft·lb | p. 369 |
| Steering wheel nut | 60 ± 5 N·m | p. 369 | |
| Steering shaft yoke nut | 40.7 ± 5.42 N·m | 30 ft·lb | p. 371 |
| Tie rod end retaining nut | 47.5 ± 5.42 N·m | 35 ft·lb | p. 373 |
| Steering column | 10 N·m | p. 378 | |
| Steering wheel centered and no effort | 1.5 N·m | p. 379 | |
| Battery connections | 8 N·m | p. 382 | |
| Battery connections | 5 N·m | p. 382 | |
| Suspension | 62.4 ± 8.13 N·m | 46 ft·lb | p. 387 |
| Stabilizer link nut | 61 ± 9 N·m | p. 389 | |
| Suspension | 61 ± 9 N·m | p. 392 | |
| Suspension | 3 ± 0.5 N·m | p. 392 | |
| Suspension | 3.1 ± 0.45 N·m | 27 in·lb | p. 392 |
| Brake light switch | 28.5 ± 1.36 N·m | 21 ft·lb | p. 402 |
| Fitting screw | 28.5 ± 1.5 N·m | p. 403 | |
| Master cylinder push rod clip | 28.5 ± 1.36 N·m | 21 ft·lb | p. 403 |
| Rod locking nut | 14 ± 1.02 N·m | 124 in·lb | p. 404 |
| Brake hose banjo | 28.5 ± 1.5 N·m | p. 405 | |
| Caliper retaining screw | 61 ± 9.49 N·m | 45 ft·lb | p. 405 |
| Brake pad pin | 10.1 ± 1.47 N·m | 89 in·lb | p. 406 |
| Pre-filter | 2.5 ± 0.5 N·m | p. 730 |
Capacities
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Fuel tank | 40 L | p. 430 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| HD8 | — | p. 17 | |
| HD5 | — | p. 29 | |
| M10 | — | p. 103 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Brake inspection | 2 years | p. 17 |
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