BRP Defender 2019 Service manual

BRP Defender · 2019 · service manual · 926 pages

BRP Defender
2019
Service manual
926 pages
Powersport

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Tail pipe retaining screws	32.5 ± 1.36 N·m	24 ft·lb	p. 20
Oil change and oil filter replacement	30 ± 2 N·m		p. 21
Oil filter cover screws	10.1 ± 1.02 N·m	89 in·lb	p. 23
Radiator hose clamp	3.1 ± 0.45 N·m	27 in·lb	p. 24
Radiator hose clamp	0.5 N·m		p. 24
Magnetic drain plug	29.8 ± 2.71 N·m	22 ft·lb	p. 29
FUEL TANK AND FUEL PUMP subsec	20.3 ± 1.36 N·m	15 ft·lb	p. 30
Drain plug	2.7 ± 0.34 N·m	24 in·lb	p. 31
Filler plug	16.5 ± 2.49 N·m	146 in·lb	p. 31
Wheel lug nuts	100.3 ± 9.49 N·m	74 ft·lb	p. 32
Otherwise, engine performance degradation	10 ± 2 N·m		p. 46
Air filter housing screws	10.1 ± 2.03 N·m	89 in·lb	p. 46
Reed valve retaining	10 ± 1 N·m		p. 64
Central louver screw	1.6 ± 0.45 N·m	14 in·lb	p. 88
Console screw	5.5 ± 0.45 N·m	49 in·lb	p. 90
Heating unit retaining nut	14 ± 1.02 N·m	124 in·lb	p. 91
Blower assembly screw	3.1 ± 0.45 N·m	27 in·lb	p. 93
Button head screw	3.1 ± 0.45 N·m	27 in·lb	p. 97
Button head screw	4 ± 0.5 N·m		p. 97
Hexagonal screw	4 ± 0.45 N·m	35 in·lb	p. 97
Magneto cover screws	10 ± 1 N·m		p. 101
Stator retaining screws	4 ± 0.3 N·m		p. 102
Stator retaining screws	10 ± 1 N·m		p. 102
Sprag clutch housing	30 ± 2 N·m		p. 105
Starter solenoid	24.4 ± 2.71 N·m	18 ft·lb	p. 107
Starter cable nut	6 ± 0.7 N·m		p. 107
Plenum retaining screws	20.3 ± 2.71 N·m	15 ft·lb	p. 110
Intake socket screws	2.5 ± 0.5 N·m		p. 110
Air filter housing clamp	2.5 ± 0.45 N·m	22 in·lb	p. 110
Air filter housing clamp	6 ± 0.7 N·m		p. 110
Intake socket screws	6 ± 0.68 N·m	53 in·lb	p. 110
Retaining screws	7 ± 0.8 N·m		p. 117
M10 Cylinder	20.3 ± 1.36 N·m	15 ft·lb	p. 124
M6 Cylinder head	10 ± 1 N·m		p. 124
Chain tensioner plug	4.5 ± 0.45 N·m	40 in·lb	p. 140
PTO cover screws	10 ± 1 N·m		p. 159
M8 crankcase screws	25 ± 3 N·m		p. 164
Bayonet cap	2 ± 0.23 N·m	18 in·lb	p. 176
CVT cover retaining	6 ± 0.7 N·m		p. 177
GOVERNOR CUP PULLER screws (P/N 529 036 350)	20.3 ± 1.36 N·m	15 ft·lb	p. 179
Drive pulley screw	120 ± 8 N·m		p. 187
Pivot screws	20.3 ± 1.36 N·m	15 ft·lb	p. 192
Cam screw	35.3 ± 4.07 N·m	26 ft·lb	p. 192
Driven pulley screw	70.5 ± 5.42 N·m	52 ft·lb	p. 193
VSS screw retaining	10.1 ± 1.02 N·m	89 in·lb	p. 200
Gearbox retaining nuts	25 ± 3 N·m		p. 207
Gearbox retaining nuts	24.4 ± 2.71 N·m	18 ft·lb	p. 207
Retaining plate screws	10.1 ± 1.02 N·m	89 in·lb	p. 210
Retaining screw main	10.1 ± 1.02 N·m	89 in·lb	p. 210
M8 gearbox housing	25 ± 3 N·m		p. 211
Main shaft and intermediate shaft nuts	170 ± 10 N·m		p. 212
M6 gearbox housing	10 ± 1 N·m		p. 212
Bearing housing screws	10.1 ± 1.02 N·m	89 in·lb	p. 213
Coupling fork	170 ± 10 N·m		p. 221
Gearbox cover screws	10.1 ± 1.02 N·m	89 in·lb	p. 221
Gearbox	8 ± 1 N·m		p. 226
VSS retaining screw	10.1 ± 1.02 N·m	89 in·lb	p. 229
Countershaft Oil Seal	3 ± 0.2 N·m		p. 235
Countershaft Oil Seal	3.1 ± 0.23 N·m	27 in·lb	p. 235
Parking lock gear	170 ± 10 N·m		p. 243
Index washer	169.5 ± 9.49 N·m	125 ft·lb	p. 243
Shift lever handle nut	15.5 ± 1.5 N·m		p. 256
Shift plate nut	9 ± 1 N·m		p. 258
Main relay ECM retaining screws	2.5 ± 0.45 N·m	22 in·lb	p. 318
ECM button Fuel rail retaining screws	10 ± 1 N·m		p. 323
Throttle body retaining	10 ± 1 N·m		p. 325
CPS retaining screw	10.1 ± 1.02 N·m	89 in·lb	p. 327
Fuel tank retaining nuts	23 ± 2.71 N·m	17 ft·lb	p. 339
Fuel pump retaining nut	28.5 ± 1.36 N·m	21 ft·lb	p. 341
BOX 1 (RD/GN WIRE) V-Twin engine	9 ± 1 N·m		p. 355
Single Cylinder Engine	17.5 ± 2.5 N·m		p. 356
Ignition coil retaining bolt	10.1 ± 2.03 N·m	89 in·lb	p. 374
Battery holder retaining	3.4 ± 0.3 N·m		p. 382
Taillight/brake light	9.5 ± 1.5 N·m		p. 389
Unit screws	9.5 ± 1.47 N·m	84 in·lb	p. 389
Winch retaining screws	16 ± 2 N·m		p. 390
Cotter pin	249.5 ± 14.91 N·m	184 ft·lb	p. 400
Propeller shaft nut	31.5 ± 3.5 N·m		p. 402
Propeller shaft nut	61 ± 9 N·m		p. 402
Ring gear screws	37 ± 3 N·m		p. 408
Differential housing	23.5 ± 3.5 N·m		p. 409
Differential retaining	65 ± 5 N·m		p. 409
Castellated nut	249.5 ± 14.91 N·m	184 ft·lb	p. 432
Tie rod end locking nut	33.9 ± 1.36 N·m	25 ft·lb	p. 440
Steering wheel nut	60 ± 5 N·m		p. 440
Steering shaft yoke nut	40.7 ± 5.42 N·m	30 ft·lb	p. 442
Tie rod end retaining nut	47.5 ± 5.42 N·m	35 ft·lb	p. 444
Steering column	10 N·m		p. 449

Capacities

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
Engine oil	2 L	p. 22
Final drive oil	1.25 L	p. 29
Fuel tank	40 L	p. 532
Fuel tank	40.2 L	p. 537

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
HD8	—	p. 17
HD10	—	p. 121
M10	—	p. 122
HD5	—	p. 747

Service intervals

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Brake inspection	2 years		p. 17

Get the document

The full file is delivered by the bot. Free owner guides for BRP are also available from the manufacturer.

Open in Telegram — the bot finds this document by its catalog id and sends the file.

Open in bot

Official free BRP owner's manuals

Parts catalogue

All manuals