BRP 2024 Service
BRP · 2024 · service manual · 343 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| MAPTS screw | 7 ± 0.79 N·m | 62 in·lb | p. 30 |
| Intake manifold screws | 9 ± 1.02 N·m | 80 in·lb | p. 33 |
| Fuel rail screws | 9 ± 1.02 N·m | 80 in·lb | p. 33 |
| Clamping plate screws | 24.4 ± 2.71 N·m | 18 ft·lb | p. 36 |
| Exhaust manifold | 25 ± 3 N·m | p. 38 | |
| V-band clamps nuts | 9 ± 1.02 N·m | 80 in·lb | p. 38 |
| Magnetic drain plugs | 29.8 ± 2.71 N·m | 22 ft·lb | p. 49 |
| Avoid potential burns, never touch exhaust | 9 ± 1 N·m | p. 50 | |
| Oil filter cover screws | 9 ± 1.02 N·m | 80 in·lb | p. 50 |
| Oil filler tube screw | 7 ± 0.79 N·m | 62 in·lb | p. 52 |
| Line pressure sensor | 9 ± 1 N·m | p. 55 | |
| Cable clamp screws | 3.5 ± 0.23 N·m | 31 in·lb | p. 55 |
| Cable clamp screw | 3.5 ± 0.23 N·m | 31 in·lb | p. 56 |
| Oil pump screws | 9 ± 1 N·m | p. 63 | |
| Bearing bolt | 100 ± 7 N·m | p. 64 | |
| Oil sump cover screws | 9 ± 1 N·m | p. 65 | |
| Outlet socket screws | 9 ± 1.02 N·m | 80 in·lb | p. 71 |
| Water pump housing | 9 ± 1 N·m | p. 74 | |
| Water pump screws | 9 ± 1 N·m | 80 in·lb | p. 74 |
| Water duct cover | 9 ± 1 N·m | p. 75 | |
| Cylinder block | 9 ± 1 N·m | p. 75 | |
| Intermediate gear | 9 ± 1.02 N·m | 80 in·lb | p. 77 |
| CPS screw | 9 ± 1.02 N·m | 80 in·lb | p. 82 |
| Stator screws | 11 ± 0.79 N·m | 97 in·lb | p. 86 |
| Stator cable cover | 9 ± 1.02 N·m | 80 in·lb | p. 87 |
| Rotor nut | 400 ± 47.45 N·m | 295 ft·lb | p. 89 |
| Sprag clutch housing | 25 ± 3 N·m | p. 90 | |
| Starter screws | 9 ± 1.02 N·m | 80 in·lb | p. 92 |
| Starter cable nut | 6 ± 0.45 N·m | 53 in·lb | p. 92 |
| Engine bracket screws | 50.2 ± 5.42 N·m | 37 ft·lb | p. 92 |
| Camshaft locking tool | 4 ± 0.5 N·m | p. 97 | |
| Chain tension guide | 10 ± 1 N·m | p. 103 | |
| Bearing screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 103 |
| Lower chain guide | 9 ± 1 N·m | p. 103 | |
| CAPS screw | 9 ± 0.56 N·m | 80 in·lb | p. 112 |
| Valve cover | 9 ± 1.02 N·m | 80 in·lb | p. 114 |
| Camshaft | 9 ± 1.02 N·m | 80 in·lb | p. 118 |
| Camshaft | 5 ± 0.5 N·m | p. 118 | |
| M6 cylinder head | 9 ± 1 N·m | p. 121 | |
| M10 studs (P/N 529036624) | 20.3 ± 1.36 N·m | 15 ft·lb | p. 122 |
| Square tube screws | 9 ± 1.02 N·m | 80 in·lb | p. 122 |
| Arrester screws | 11 ± 1.02 N·m | 97 in·lb | p. 123 |
| Chain cavity | 5 ± 0.6 N·m | p. 124 | |
| Crankshaft locking tool | 12 ± 2 N·m | p. 133 | |
| Knock sensor screw | 24.4 ± 2.71 N·m | 18 ft·lb | p. 135 |
| Engine stand adaptor plate | 12 ± 0.8 N·m | p. 137 | |
| Engine lifting hook | 12 ± 0.79 N·m | 106 in·lb | p. 137 |
| Engine stand adaptor | 25 ± 3 N·m | p. 137 | |
| M6 x 45 cylinder block | 9 ± 1 N·m | p. 145 | |
| M6 x 85 cylinder block | 9 ± 1 N·m | p. 145 | |
| Ring/Piston Groove Clearance Lower | 20.3 ± 1.36 N·m | 15 ft·lb | p. 159 |
| ECM adapter tool BPS screw (P/N 529036513) | 7 ± 0.79 N·m | 62 in·lb | p. 169 |
| Turbocharger screws | 24.4 ± 2.71 N·m | 18 ft·lb | p. 173 |
| Turbocharger screws | 25 ± 3 N·m | p. 173 | |
| Locknut | 7 ± 0.45 N·m | 62 in·lb | p. 176 |
| Counter nut | 9 ± 1.02 N·m | 80 in·lb | p. 178 |
| Hydraulic housing | 15 ± 2 N·m | p. 208 | |
| Drain plug | 15 ± 2.03 N·m | 133 in·lb | p. 208 |
| Filter cover screws | 11 ± 1.02 N·m | 97 in·lb | p. 209 |
| Gearbox drain plugs | 29.8 ± 2.71 N·m | 22 ft·lb | p. 209 |
| Level plug | 5 ± 0.56 N·m | 44 in·lb | p. 210 |
| Connecting flange nuts | 40.7 ± 4.07 N·m | 30 ft·lb | p. 216 |
| Speed sensor screw | 11 ± 1.02 N·m | 97 in·lb | p. 224 |
| Magnet screw | 2.7 ± 0.23 N·m | 24 in·lb | p. 227 |
| GBPS screw | 11 ± 1.02 N·m | 97 in·lb | p. 228 |
| Connector pin | 11 ± 1 N·m | p. 228 | |
| Protective cover screw | 11 ± 1.02 N·m | 97 in·lb | p. 228 |
| Park switch | 2 ± 0.23 N·m | 18 in·lb | p. 229 |
| Cable clamp screw | 2 ± 0.23 N·m | 18 in·lb | p. 234 |
| Actuator screws | 11 ± 1.02 N·m | 97 in·lb | p. 234 |
| Actuator screw | 8 ± 1.02 N·m | 71 in·lb | p. 236 |
| Oil seal installer | 11 ± 1 N·m | p. 238 | |
| Actuator cover screw | 11 ± 1.02 N·m | 97 in·lb | p. 238 |
| SFS screws | 2.7 ± 0.23 N·m | 24 in·lb | p. 240 |
| ECM adapter pin | 22 ± 2 N·m | p. 242 | |
| Pin | 1.8 ± 0.11 N·m | 16 in·lb | p. 244 |
| Hydraulic housing | 2.7 ± 0.2 N·m | p. 249 | |
| Solenoid valve screws | 2.7 ± 0.23 N·m | 24 in·lb | p. 249 |
| Hydraulic valve cover | 15 ± 2 N·m | p. 251 | |
| Hydraulic valve cover | 11 ± 1 N·m | p. 251 | |
| ECM screws | 2.1 ± 0.23 N·m | 19 in·lb | p. 257 |
| Clamp | 7 ± 0.45 N·m | 62 in·lb | p. 272 |
| Cable clamp screw | 9 ± 1 N·m | p. 279 | |
| Intake manifold screw | 9 ± 1.02 N·m | 80 in·lb | p. 280 |
| Ignition coil screw | 9 ± 1.02 N·m | 80 in·lb | p. 290 |
| Spark Plug | 14 ± 1 N·m | p. 291 | |
| Wheel lug nuts | 120.7 ± 5.42 N·m | 89 ft·lb | p. 313 |
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