BRP Outlander 1000 2016 Manual
BRP Outlander 1000 · 2016 · manual · 640 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Tail pipe retaining screws | 11 ± 1.02 N·m | 97 in·lb | p. 20 |
| Oil filter cover screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 22 |
| Engine Cooling System Draining | 10 ± 1 N·m | p. 24 | |
| Coolant drain plug | 10.1 ± 1.02 N·m | 89 in·lb | p. 24 |
| Bleed screws | 3.5 ± 0.45 N·m | 31 in·lb | p. 25 |
| Oil level plug | 5 ± 0.56 N·m | 44 in·lb | p. 27 |
| Magnetic drain plug its sides | 20.3 ± 1.36 N·m | 15 ft·lb | p. 28 |
| Filler plug | 22.5 ± 2.5 N·m | p. 32 | |
| Filler plug | 23 ± 2.71 N·m | 17 ft·lb | p. 32 |
| Drain plug | 2.5 ± 0.45 N·m | 22 in·lb | p. 33 |
| Drain plug Beadlock screws | 5 ± 1.02 N·m | 44 in·lb | p. 34 |
| Engine retaining bolts | 62.4 ± 8.13 N·m | 46 ft·lb | p. 53 |
| Head pipe nuts | 13 ± 1 N·m | p. 62 | |
| Rear cylinder | 13 ± 1.02 N·m | 115 in·lb | p. 62 |
| Oil Strainer screws | 6 ± 0.7 N·m | p. 75 | |
| Thermostat cover | 6 ± 0.7 N·m | p. 82 | |
| Retaining screws | 6 ± 0.68 N·m | 53 in·lb | p. 82 |
| Radiator upper retaining | 10 ± 2 N·m | p. 83 | |
| Radiator cooling fan | 10 ± 2 N·m | p. 85 | |
| Water pump housing | 10 ± 1 N·m | p. 86 | |
| Regulator/rectifier (P/N 529 035 868) | 10.1 ± 1.02 N·m | 89 in·lb | p. 99 |
| Holding strip screws | 4 ± 0.45 N·m | 35 in·lb | p. 101 |
| Stator retaining screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 101 |
| Rotor retaining screw | 150.5 ± 9.49 N·m | 111 ft·lb | p. 102 |
| Sprag clutch housing | 30 ± 2 N·m | p. 104 | |
| Starter mounting screw | 25 ± 3 N·m | p. 106 | |
| Retaining nut | 6 ± 0.45 N·m | 53 in·lb | p. 106 |
| Intake manifold | 20 ± 2 N·m | p. 109 | |
| Retaining screws | 20.3 ± 1.36 N·m | 15 ft·lb | p. 109 |
| Valve cover retaining | 7 ± 0.8 N·m | p. 116 | |
| M6 cylinder head | 10 ± 1 N·m | p. 123 | |
| M10 x 140 screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 123 |
| Camshaft timing gear | 10 ± 1 N·m | p. 143 | |
| Timing chain guide | 10 ± 1 N·m | p. 148 | |
| Bearing screw | 10.1 ± 1.02 N·m | 89 in·lb | p. 148 |
| Rear bearing cover | 10 ± 1 N·m | p. 153 | |
| Front bearing cover | 10 ± 1 N·m | p. 154 | |
| PTO cover screws | 10 ± 1 N·m | p. 158 | |
| 570, 650 and 850 Engines screws | 29.8 ± 1.36 N·m | 22 ft·lb | p. 170 |
| Drive pulley screw | 120.7 ± 8.13 N·m | 89 ft·lb | p. 185 |
| VSS retaining screw | 10 ± 1 N·m | p. 202 | |
| Indicator switches | 2.5 ± 0.34 N·m | 22 in·lb | p. 203 |
| Actuator screws | 24.4 ± 2.71 N·m | 18 ft·lb | p. 206 |
| Right housing | 24.4 ± 2.71 N·m | 18 ft·lb | p. 213 |
| Right housing | 10 ± 1 N·m | p. 213 | |
| Gear housing | 10 ± 1 N·m | p. 229 | |
| Gearbox retaining nuts | 24.4 ± 2.71 N·m | 18 ft·lb | p. 230 |
| GBPS retaining screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 239 |
| GBPS retaining screws | 3 ± 0.3 N·m | p. 239 | |
| Indicator switch | 3.1 ± 0.34 N·m | 27 in·lb | p. 239 |
| Set ignition switch | 2.7 N·m | 2 ft·lb | p. 241 |
| Shaft CVT side | 25 ± 3 N·m | p. 256 | |
| Shaft CVT side | 24.4 ± 2.71 N·m | 18 ft·lb | p. 256 |
| Shift plate nut | 9 ± 1 N·m | p. 268 | |
| Battery ground | 3 N·m | 27 in·lb | p. 331 |
| CPS retaining screw | 10 ± 1 N·m | p. 334 | |
| MAPTS retaining screw | 6 ± 0.68 N·m | 53 in·lb | p. 337 |
| Fuel tank retaining | 6.5 ± 0.5 N·m | p. 349 | |
| Fuel pump retaining nut | 28.5 ± 1.36 N·m | 21 ft·lb | p. 353 |
| Ignition coil retaining bolt | 8 ± 1 N·m | p. 380 | |
| Battery retaining plate | 4.5 ± 0.5 N·m | p. 387 | |
| Front skid plate | 16 ± 2.03 N·m | 142 in·lb | p. 413 |
| Retaining screws | 7 ± 5 N·m | p. 413 | |
| Visco-Lok / ring gear | 37 ± 3 N·m | p. 424 | |
| Differential housing | 23.5 ± 3.5 N·m | p. 424 | |
| Pinion nut | 180 ± 15 N·m | p. 424 | |
| Front propeller shaft | 75 ± 5 N·m | p. 424 | |
| Adapter retaining screw | 74.6 ± 5.42 N·m | 55 ft·lb | p. 424 |
| M8 nut securing front | 24.5 ± 3.5 N·m | p. 425 | |
| M10 nuts securing front | 61 ± 9 N·m | p. 425 | |
| Hi-temp bearing grease | 75 ± 5 N·m | p. 428 | |
| Final drive retaining nuts | 89.5 ± 5.42 N·m | 66 ft·lb | p. 441 |
| Final drive housing | 32 ± 3 N·m | p. 441 | |
| Locking nut | 34 ± 2 N·m | p. 448 | |
| Brake lever mounting | 9 ± 1 N·m | p. 452 | |
| Tie rod end retaining nut | 71.9 ± 6.78 N·m | 53 ft·lb | p. 455 |
| Retaining nuts, DPS | 24.5 ± 3.5 N·m | p. 474 | |
| Heat shield retaining nuts | 24.4 ± 4.07 N·m | 18 ft·lb | p. 474 |
| DPS bracket retaining | 24.4 ± 4.07 N·m | 18 ft·lb | p. 476 |
| Positioning screw | 50 N·m | 37 ft·lb | p. 481 |
| Pitman arm retaining nut | 71.9 ± 8.13 N·m | 53 ft·lb | p. 482 |
| Suspension | 3 ± 0.5 N·m | p. 484 | |
| Suspension | 73.2 ± 6.78 N·m | 54 ft·lb | p. 484 |
| Upper shock absorber | 61 ± 9 N·m | p. 486 | |
| Lower shock absorber | 73 ± 7 N·m | p. 486 | |
| Nut securing ball joint | 48 ± 6 N·m | p. 487 | |
| Ball joint nut | 45 ± 5 N·m | p. 488 | |
| Shock absorber nuts | 61 ± 9 N·m | p. 494 | |
| Shock absorber nut | 61 ± 9.49 N·m | 45 ft·lb | p. 494 |
| Screws securing sway | 24.5 ± 3.5 N·m | p. 496 | |
| Lower nut retaining shock absorber | 24.4 ± 4.07 N·m | 18 ft·lb | p. 496 |
| Screws securing sway | 61 ± 9 N·m | p. 496 | |
| Trailing arm threads | 255 ± 10 N·m | p. 498 | |
| LH side nut | 254.9 ± 9.49 N·m | 188 ft·lb | p. 498 |
| Bolts securing trailing | 61 ± 9 N·m | p. 498 | |
| Pivot seals | 61 ± 9.49 N·m | 45 ft·lb | p. 498 |
Capacities
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Fuel tank | 20.5 L | p. 573 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| M10 | — | p. 121 | |
| HB3 | — | p. 572 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Brake inspection | 2 years | p. 15 |
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