BRP NOTICE This 2015 Manual

BRP NOTICE This · 2015 · manual · 503 pages

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

ItemValueAlsoPDF page
Cold engine10.1 ± 1.02 N·m89 in·lbp. 30
Engine mounting bolts62.5 ± 7.5 N·mp. 57
Engine retaining bolts62.4 ± 8.13 N·m46 ft·lbp. 57
Head pipe nuts13 ± 1 N·mp. 66
Rear cylinder13 ± 1.02 N·m115 in·lbp. 66
Upper retaining bolts10 ± 2 N·mp. 82
Water pump housing10 ± 1 N·mp. 86
RH side panel7 ± 0.8 N·mp. 115
LH side panel7 ± 0.79 N·m62 in·lbp. 115
Lever10 ± 1 N·mp. 138
Camshaft10.1 ± 1.02 N·m89 in·lbp. 138
Shaft CVT side25 ± 3 N·mp. 212
Shaft CVT side24.4 ± 2.71 N·m18 ft·lbp. 212
Shift plate nut9 ± 1 N·mp. 218
TPS retaining screws3 N·mp. 279
Fuel tank retaining6.5 ± 0.5 N·mp. 295
Fuel tank29 ± 1 N·mp. 298
Fuel pump retaining nut28.5 ± 1.36 N·m21 ft·lbp. 298
Ignition Coil Connector Access fied8 ± 1 N·m71 in·lbp. 326
Battery Activation4.5 ± 0.5 N·mp. 333
Battery retaining plate4.5 ± 0.5 N·mp. 333
Visco-Lok / ring gear37 ± 3 N·mp. 364
Differential housing23.5 ± 3.5 N·mp. 364
Pinion nut180 ± 15 N·mp. 364
Front propeller shaft75 ± 5 N·mp. 364
Adapter retaining screw74.6 ± 5.42 N·m55 ft·lbp. 364
M8 nut securing front24.5 ± 3.5 N·mp. 365
M10 nuts securing front61 ± 9 N·mp. 365
Hi-temp bearing grease205 ± 15 N·mp. 368
Hi-temp bearing grease75 ± 5 N·mp. 368
Temp bearing grease204.7 ± 14.91 N·m151 ft·lbp. 368
Temp bearing grease75 ± 5 N·mp. 368
Backlash shim0.6 N·m5 in·lbp. 377
Middle drive housing32 ± 3 N·mp. 380
Final drive retaining nuts89.5 ± 5.42 N·m66 ft·lbp. 386
Final drive housing32 ± 3 N·mp. 386
Locking nut33.9 ± 1.36 N·m25 ft·lbp. 392
Tighiten clamp screws31.5 ± 3.5 N·mp. 393
Clamp nuts31.2 ± 4.07 N·m23 ft·lbp. 393
Brake lever mounting9 ± 1 N·mp. 396
Tie-rod lock nut34 ± 2 N·mp. 398
Tie-rod lock nut72 ± 7 N·mp. 398
Retaining nuts, DPS24.5 ± 3.5 N·mp. 416
Heat shield retaining nuts24.4 ± 4.07 N·m18 ft·lbp. 416
DPS bracket retaining24.4 ± 4.07 N·m18 ft·lbp. 418
Positioning screw50 N·m37 ft·lbp. 423
Pitman arm retaining nut71.9 ± 8.13 N·m53 ft·lbp. 424
Suspension3 ± 0.5 N·mp. 426
Suspension73.2 ± 6.78 N·m54 ft·lbp. 426
Upper shock absorber61 ± 9 N·mp. 428
Lower shock absorber73 ± 7 N·mp. 428
Nut securing ball joint48 ± 6 N·mp. 429
Ball joint nut45 ± 5 N·mp. 430
Suspension254.9 ± 9.49 N·m188 ft·lbp. 434
Suspension3.1 ± 0.45 N·m27 in·lbp. 434
Suspension4.5 ± 0.5 N·mp. 434
Suspension24.5 ± 3.5 N·mp. 434
Suspension61 ± 9 N·mp. 434
Arm axis61 ± 9.49 N·m45 ft·lbp. 434
Shock absorber nuts61 ± 9.49 N·m45 ft·lbp. 436
Bolts securing anti-sway24.5 ± 3.5 N·mp. 438
Detach trailing arm from link arm24.4 ± 4.07 N·m18 ft·lbp. 438
Bolts securing anti-sway61 ± 9 N·mp. 438
Pivot nuts255 ± 10 N·mp. 440
LH side nut254.9 ± 9.49 N·m188 ft·lbp. 440
Bolts securing trailing61 ± 9 N·mp. 441
Trailing arm fasteners61 ± 9 N·mp. 441
Protective plate retaining4.5 ± 0.5 N·mp. 441
Brake caliper8.5 ± 1.5 N·mp. 445
Brake pedal nut27.1 ± 2.71 N·m20 ft·lbp. 448
Brake hose screw28.5 ± 1.5 N·mp. 449
Caliper retaining screws61 ± 9 N·mp. 450
Brake disc screws33.9 ± 4.07 N·m25 ft·lbp. 452
Screws securing footrest4.5 ± 0.5 N·mp. 461
Screws securing front4.5 ± 0.5 N·mp. 461
Footrest panel retaining4.5 ± 0.5 N·mp. 465
Screws and nuts4.5 ± 0.5 N·mp. 466
Bolts securing front rack4.5 ± 0.5 N·mp. 466
Retaining screws4.5 ± 0.45 N·m40 in·lbp. 466
Retaining screws1.6 ± 0.4 N·mp. 466
Screws securing rack4.5 ± 0.5 N·mp. 466

Capacities

Values extracted from the document text. Check against the original before service work.

ItemValueAlsoPDF page
Fuel tank20.5 Lp. 496

Spark plugs

Values extracted from the document text. Check against the original before service work.

ItemValueAlsoPDF page
M10—p. 120
Spark plug0.6 mmp. 495

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