BRP Manual
BRP · manual · 652 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Gear clamps | 2.5 ± 0.45 N·m | 22 in·lb | p. 39 |
| Gear clamps | 6 ± 1 N·m | p. 39 | |
| Air filter housing nuts | 6 ± 1.02 N·m | 53 in·lb | p. 39 |
| Upper console screws | 1.2 ± 0.23 N·m | 11 in·lb | p. 124 |
| Shift lever indicator | 5.5 ± 0.5 N·m | p. 125 | |
| Unlatch rear lower console cover panel screws | 5.5 ± 0.45 N·m | 49 in·lb | p. 125 |
| Shift lever knob lock nut | 15 ± 1.5 N·m | p. 125 | |
| Shift lever knob lock nut | 2.5 ± 0.5 N·m | p. 125 | |
| Service product COVER WASHER INSTALLER | 10 ± 1 N·m | p. 134 | |
| Push water pump drive gear | 10 ± 1 N·m | p. 139 | |
| Brake Light Switch Resistance Test | 28.5 ± 1.5 N·m | p. 155 | |
| Brake light switch nut | 28.5 ± 1.5 N·m | p. 155 | |
| Rod counter nut | 5 ± 0.5 N·m | p. 157 | |
| Front brake hose screws | 28.5 ± 1.5 N·m | p. 157 | |
| Caliper retaining screws | 50.2 ± 4.07 N·m | 37 ft·lb | p. 158 |
| Brake pad pins | 17.5 ± 0.4 N·m | 155 in·lb | p. 159 |
| Caliper retaining screws | 33.9 ± 4.07 N·m | 25 ft·lb | p. 159 |
| Wheel scraper screws | 7 ± 1 N·m | p. 160 | |
| Battery holder retaining | 3.4 ± 0.3 N·m | p. 166 | |
| Including rotary seal | 10 ± 1 N·m | p. 177 | |
| CVT cover screws | 7 ± 1.02 N·m | 62 in·lb | p. 191 |
| Room between one-way clutch bearings | 1.5 ± 0.1 N·m | p. 202 | |
| Thin lock nuts | 1.5 ± 0.11 N·m | 13 in·lb | p. 202 |
| Lock nuts | 8 ± 1.02 N·m | 71 in·lb | p. 202 |
| Threaded stud | 50 ± 2 N·m | p. 204 | |
| Drive pulley nut | 80 ± 1 N·m | p. 205 | |
| Stud | 45 ± 2 N·m | p. 212 | |
| Counter nut | 35.3 ± 1.36 N·m | 26 ft·lb | p. 214 |
| RETAINING SCREW MAX models | 10 ± 1 N·m | p. 238 | |
| Tle plate and on bore | 10 ± 1.2 N·m | 89 in·lb | p. 239 |
| BPS Voltage Test BPS retaining screw | 6 ± 0.68 N·m | 53 in·lb | p. 246 |
| RH REAR CAGE ATTACHMENT POINT Upper junction bolts | 67.8 ± 2.71 N·m | 50 ft·lb | p. 280 |
| Castellated nut | 225.1 ± 14.91 N·m | 166 ft·lb | p. 287 |
| Splines on engine side | 75 ± 15 N·m | p. 289 | |
| Front grille Propeller shaft screw | 75 ± 15 N·m | p. 289 | |
| RH front lateral console panel | 74.6 ± 14.91 N·m | 55 ft·lb | p. 289 |
| RH front lateral console panel | 48 ± 6 N·m | p. 289 | |
| Visco-Lok / ring gear | 37 ± 3 N·m | p. 295 | |
| Differential housing | 23.5 ± 3.5 N·m | p. 296 | |
| Differential retaining | 70 ± 5 N·m | p. 296 | |
| Differential support bolts | 32.5 ± 2.71 N·m | 24 ft·lb | p. 296 |
| Suspension | 73 ± 7 N·m | p. 297 | |
| Suspension | 25 N·m | p. 297 | |
| Suspension | 2.7 ± 0.23 N·m | 24 in·lb | p. 297 |
| Shock absorber nuts | 73.2 ± 6.78 N·m | 54 ft·lb | p. 299 |
| Lower suspension | 61 ± 9 N·m | p. 299 | |
| Arm nuts | 61 ± 9.49 N·m | 45 ft·lb | p. 299 |
| Nut and bolt securing | 48 ± 6 N·m | p. 299 | |
| Ball joint nut | 65.1 ± 5.42 N·m | 48 ft·lb | p. 301 |
| Upper suspension | 61 ± 9 N·m | p. 301 | |
| Tor switch | 3 ± 0.3 N·m | p. 326 | |
| O-ring | 25 ± 3 N·m | p. 327 | |
| Gear housing | 10 ± 1 N·m | p. 342 | |
| D.E.S.S. signal E OG/RD IGNITION COIL RETAINING BOLT | 8 ± 1 N·m | 71 in·lb | p. 345 |
| Gasket ring | 20 ± 2 N·m | p. 370 | |
| Banjo bolts | 19 ± 2 N·m | p. 377 | |
| Magnetic drain plug | 30 ± 2 N·m | p. 393 | |
| Sealing ring | 5 ± 0.6 N·m | p. 397 | |
| Bleed screws | 5 ± 0.56 N·m | 44 in·lb | p. 397 |
| Bleed screws | 10 ± 1 N·m | p. 397 | |
| Coolant drain plug | 10.1 ± 1.02 N·m | 89 in·lb | p. 397 |
| Radiator hose clamp | 3.5 N·m | 31 in·lb | p. 397 |
| Oil filler screw | 5 ± 0.6 N·m | p. 403 | |
| Magnetic drain plug | 5 ± 0.56 N·m | 44 in·lb | p. 403 |
| Sealing ring | 20.3 ± 1.36 N·m | 15 ft·lb | p. 403 |
| Spark plug | 11 ± 1 N·m | p. 404 | |
| Drain plug | 7.5 ± 0.5 N·m | p. 405 | |
| Filler plug | 23 ± 2.71 N·m | 17 ft·lb | p. 405 |
| Drain plug | 22.5 ± 2.5 N·m | p. 406 | |
| Drain plug | 23 ± 2.71 N·m | 17 ft·lb | p. 406 |
| Filler plug | 22.5 ± 2.5 N·m | p. 406 | |
| Wheel Lug Nut Verification | 100 ± 10 N·m | p. 407 | |
| Wheel lug nuts | 100.3 ± 9.49 N·m | 74 ft·lb | p. 407 |
| Beadlock screws | 8 ± 1 N·m | p. 407 | |
| Chassis ground screw | 9 ± 1.02 N·m | 80 in·lb | p. 419 |
| Engine ground screw | 9 ± 1.02 N·m | 80 in·lb | p. 419 |
| Chassis ground screw | 4.5 ± 0.45 N·m | 40 in·lb | p. 420 |
| Wheel hub nut | 225.1 ± 14.91 N·m | 166 ft·lb | p. 425 |
| Proper grease fitting location | 74.6 ± 5.42 N·m | 55 ft·lb | p. 428 |
| Final drive housing | 32 ± 3 N·m | p. 433 | |
| Suspension | 105 ± 15 N·m | p. 435 | |
| Suspension | 94.9 ± 5.42 N·m | 70 ft·lb | p. 435 |
| Suspension | 5 ± 0.5 N·m | p. 435 | |
| Clamp here and bolts | 73.2 ± 5.42 N·m | 54 ft·lb | p. 439 |
| Link ball joint nut | 62.4 ± 8.13 N·m | 46 ft·lb | p. 441 |
| Nut and bolt securing | 105 ± 15 N·m | p. 441 | |
| Suspension arm | 61 ± 9 N·m | p. 442 |
Capacities
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Fuel tank | 38 L | p. 27 | |
| Engine oil | 2.2 L | p. 393 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Coolant change | 2 years | p. 399 | |
| Brake inspection | 2 years | p. 414 |
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