BRP Rally Manual

BRP Rally · manual · 282 pages

BRP Rally
Manual
282 pages
Powersport

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Arm bolt and them	100 N·m	74 ft·lb	p. 88
Place bleeding screw	4 N·m		p. 96
Oil filter screws	10 N·m	89 in·lb	p. 118
Driven pulley nut	60 N·m	44 ft·lb	p. 183
Starter mounting screws	10 N·m		p. 214
Turn OFF ignition switch	9.9 N·m	88 in·lb	p. 214
Spark plug	18 N·m	159 in·lb	p. 220
Chain tensioner lock bolts	43 N·m		p. 230
Decrease chain free play	43.4 N·m	32 ft·lb	p. 230
Elastic stop nut	41 N·m	31 ft·lb	p. 239
Front Brake Disc	25 N·m	18 ft·lb	p. 263
Rear Brake Disc	25 N·m	18 ft·lb	p. 263
Dipstick tube screw	9 N·m	80 in·lb	p. 281
Engine sprocket nut	95 N·m	70 ft·lb	p. 281
Starter bolts	6 N·m	53 in·lb	p. 281
Rotor bolt	35 N·m	26 ft·lb	p. 281
Stator bolt	9 N·m	80 in·lb	p. 281
Trigger coil bolt	3 N·m	27 in·lb	p. 281
Thermostat housing	5 N·m	44 in·lb	p. 281
Thermostat bleeding screw	4 N·m	35 in·lb	p. 281
Temperature sensor	17 N·m	151 in·lb	p. 281
Water pump housing	9 N·m	80 in·lb	p. 281
Fan mount screw/nut	4.5 N·m	40 in·lb	p. 281
Temperature sender on radiator	11 N·m	97 in·lb	p. 281
Exhaust nut	11 N·m	97 in·lb	p. 281
Exhaust clamp	15 N·m	133 in·lb	p. 281
Engine drain plug	20 N·m	15 ft·lb	p. 281
Oil pump housing	6 N·m	53 in·lb	p. 281
Valve cover	9 N·m	80 in·lb	p. 281
Cylinder hea	6 N·m	53 in·lb	p. 281
Cylinder hea	12 N·m	106 in·lb	p. 281
Cylinder head screw	10 N·m	89 in·lb	p. 281
Cylinder head nut	25 N·m	18 ft·lb	p. 281
Camshaft timing gear	30 N·m	22 ft·lb	p. 281
Chain tensioner plug	35 N·m	26 ft·lb	p. 281
Crankcase housing screw	9 N·m	80 in·lb	p. 281
Crankshaft locking access screw	15 N·m	133 in·lb	p. 281
Gearbox cover	25 N·m	18 ft·lb	p. 281
Shifting indicator switch	4 N·m	35 in·lb	p. 281
CVT cover	9 N·m	80 in·lb	p. 281
Centrifugal clutch nut	55 N·m	41 ft·lb	p. 281
Carburetor mounting clamp	0.6 N·m	5.4 in·lb	p. 281
Air intake silencer screw	5 N·m	44 in·lb	p. 281
Fuel valve	9 N·m	80 in·lb	p. 281
Front wheel hub nut	135 N·m	100 ft·lb	p. 282
Chain tensioner lock bolt	42 N·m	31 ft·lb	p. 282
Rear axle nut	140 N·m	103 ft·lb	p. 282
Wheel nuts	70 N·m	52 ft·lb	p. 282
Throttle handle housing	5 N·m	44 in·lb	p. 282
Steering column nut	58 N·m	43 ft·lb	p. 282
Handle grip screw	1 N·m	9 in·lb	p. 282
Swing arm nut	100 N·m	74 ft·lb	p. 282
Caliper brake screws	24 N·m	17 ft·lb	p. 282
Brake pedal	50 N·m	37 ft·lb	p. 282
Front master cylinder cover screws	1.5 N·m	13 in·lb	p. 282
Front master cylinder BANJO bolt None	24 N·m	17 ft·lb	p. 282
Caliper bleeder valve	5 N·m	44 in·lb	p. 282
Rear cable adjusting nut	10 N·m	89 in·lb	p. 282
Caliper BANJO bolt	24 N·m	17 ft·lb	p. 282
Front/rear luggage rack	5 N·m	44 in·lb	p. 282
Seat screw	9 N·m	80 in·lb	p. 282
Footpeg	2.5 N·m	22 in·lb	p. 282
Headlight housing	0.6 N·m	5.4 in·lb	p. 282

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
CR8E	—		p. 278

Service intervals

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Coolant change	100 hours		p. 49

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