BRP Defender Pro Master 2020 Maintenance manual
BRP Defender Pro Master · 2020 · maintenance manual · 939 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Air Intake Resonator | 10 ± 2 N·m | p. 29 | |
| Cylinder head pipe | 13 ± 1 N·m | p. 34 | |
| Retaining nuts | 13 ± 1.02 N·m | 115 in·lb | p. 34 |
| Exhaust clamp | 55.6 ± 8.13 N·m | 41 ft·lb | p. 34 |
| Exhaust clamp | 24.5 ± 3.5 N·m | p. 34 | |
| Muffler retaining nut | 24.4 ± 4.07 N·m | 18 ft·lb | p. 34 |
| Magnetic drain plug | 30 ± 2 N·m | p. 42 | |
| Oil filter cover screws | 10 ± 1 N·m | p. 43 | |
| Reed valve retaining | 10 ± 1 N·m | p. 50 | |
| Water pump housing | 10 ± 1 N·m | p. 55 | |
| Coolant drain plug | 10.1 ± 1.02 N·m | 89 in·lb | p. 72 |
| Radiator hose clamp | 3.1 ± 0.45 N·m | 27 in·lb | p. 72 |
| Age regulator/rectifier | 10 ± 1 N·m | p. 80 | |
| Stator retaining screws | 4 ± 0.3 N·m | p. 81 | |
| Stator retaining screws | 10 ± 1 N·m | p. 81 | |
| Sprag clutch housing | 30 ± 2 N·m | p. 84 | |
| Starter mounting screw | 25 ± 3 N·m | p. 86 | |
| Starter mounting screw | 24.4 ± 2.71 N·m | 18 ft·lb | p. 86 |
| Starter solenoid | 6 ± 0.7 N·m | p. 86 | |
| Starter cable nut | 6 ± 0.68 N·m | 53 in·lb | p. 86 |
| Intake socket clamp | 1.4 ± 0.1 N·m | p. 90 | |
| Valve cover screws | 7 ± 0.79 N·m | 62 in·lb | p. 98 |
| M6 Cylinder head | 10 ± 1 N·m | p. 104 | |
| Chain tensioner plug | 4.5 ± 0.45 N·m | 40 in·lb | p. 120 |
| Connecting rod cylinder | 30 ± 2 N·m | p. 151 | |
| Bayonet cap | 2 ± 0.23 N·m | 18 in·lb | p. 158 |
| CVT cover retaining | 6 ± 0.7 N·m | p. 159 | |
| Centrifugal lever lock | 5 ± 0.6 N·m | p. 170 | |
| Drive pulley screw | 120 ± 8 N·m | p. 171 | |
| Locking screws | 3.5 ± 0.4 N·m | p. 176 | |
| Cam screw | 61 ± 5.42 N·m | 45 ft·lb | p. 177 |
| Driven pulley screw | 70.5 ± 5.42 N·m | 52 ft·lb | p. 178 |
| Gearbox retaining nuts | 25 ± 3 N·m | p. 192 | |
| Gearbox retaining nuts | 24.4 ± 2.71 N·m | 18 ft·lb | p. 192 |
| Retaining plate screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 196 |
| Retaining screw main | 10.1 ± 1.02 N·m | 89 in·lb | p. 196 |
| M8 gearbox housing | 25 ± 3 N·m | p. 197 | |
| Main shaft and intermediate shaft nuts | 170 ± 10 N·m | p. 197 | |
| Bearing housing screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 198 |
| Index lever retaining | 10 ± 1 N·m | p. 205 | |
| Gearbox cover screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 206 |
| Gearbox | 30 ± 3 N·m | p. 211 | |
| Copaslip Gearbox | 8 ± 1 N·m | p. 211 | |
| Gearbox | 12 ± 1 N·m | p. 211 | |
| VSS retaining screw | 10.1 ± 1.02 N·m | 89 in·lb | p. 216 |
| Magnet retaining screw | 4 ± 0.34 N·m | 35 in·lb | p. 217 |
| Countershaft Oil Seal | 3 ± 0.2 N·m | p. 221 | |
| Countershaft Oil Seal | 3.1 ± 0.23 N·m | 27 in·lb | p. 221 |
| Bearing retaining screws | 10 ± 1 N·m | p. 227 | |
| Gearbox housing | 10 ± 1 N·m | p. 227 | |
| M6 gearbox housing | 10 ± 1 N·m | p. 228 | |
| Coupling fork shaft | 6 ± 0.7 N·m | p. 238 | |
| Shift lever handle nut | 15.5 ± 1.5 N·m | p. 241 | |
| Shift plate nut | 9 ± 1.02 N·m | 80 in·lb | p. 243 |
| ECM screws | 6.6 ± 0.45 N·m | 58 in·lb | p. 303 |
| Fuel rail retaining screws | 10 ± 1 N·m | p. 306 | |
| Throttle body retaining | 7.5 ± 0.5 N·m | p. 308 | |
| Cylinder | 16 ± 2 N·m | p. 313 | |
| Oxygen sensor | 50.2 ± 9.49 N·m | 37 ft·lb | p. 315 |
| Connector connector Battery voltage | 23 ± 3 N·m | p. 324 | |
| Mounting neck on fuel tank | 29 ± 1 N·m | p. 326 | |
| Fuel pump retaining nut | 28.5 ± 1.36 N·m | 21 ft·lb | p. 326 |
| Fuse box | 9 ± 1.02 N·m | 80 in·lb | p. 339 |
| HD5 Engine | 17.5 ± 2.5 N·m | p. 340 | |
| HD8 and HD10 engine | 9 ± 1 N·m | p. 340 | |
| Ignition coil retaining bolt | 10 ± 1 N·m | p. 361 | |
| Engine damage can occur | 11 ± 1 N·m | p. 362 | |
| Spark plug | 11 ± 1.02 N·m | 97 in·lb | p. 362 |
| Battery holder retaining | 3.4 ± 0.3 N·m | p. 368 | |
| Winch retaining screws | 16 ± 2 N·m | p. 381 | |
| Wheel lug nuts | 100.3 ± 9.49 N·m | 74 ft·lb | p. 384 |
| Drain plug | 2.7 ± 0.3 N·m | p. 388 | |
| Filler plug | 16.5 ± 2.49 N·m | 146 in·lb | p. 388 |
| Propeller shaft nut | 31.2 ± 4.07 N·m | 23 ft·lb | p. 392 |
| Bearing flange retaining | 61 ± 9 N·m | p. 392 | |
| Ring gear screws | 37 ± 3 N·m | p. 397 | |
| Pinion nut | 203 ± 13 N·m | p. 398 | |
| Differential retaining | 65 ± 5 N·m | p. 398 | |
| Differential housing | 23.5 ± 3.5 N·m | p. 398 | |
| WHEEL HUB Castellated nut | 249.5 ± 14.91 N·m | 184 ft·lb | p. 420 |
| Steering wheel nut | 59.7 ± 5.42 N·m | 44 ft·lb | p. 427 |
| Steering shaft yoke nut | 40 ± 5 N·m | p. 428 | |
| Scandinavia Steering shaft yoke nut | 40.7 ± 5.42 N·m | 30 ft·lb | p. 428 |
| Tie rod end locking nut | 34 ± 2 N·m | p. 431 |
Capacities
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Engine oil | 2 L | p. 899 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| HD5 | — | p. 16 | |
| M10 | — | p. 102 | |
| HD10 | — | p. 491 | |
| HD8 | — | p. 772 | |
| HD10 | 0.8 mm | p. 876 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Brake inspection | 2 years | p. 16 |
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