BRP Defender Mnaual Master 2020 Maintenance manual
BRP Defender Mnaual Master · 2020 · maintenance manual · 1545 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Magnetic drain plug | 29.8 ± 1.36 N·m | 22 ft·lb | p. 22 |
| Oil filter cover screws | 10 ± 1 N·m | p. 23 | |
| Coolant drain plug | 10.1 ± 1.02 N·m | 89 in·lb | p. 25 |
| Radiator hose clamp | 3.1 ± 0.45 N·m | 27 in·lb | p. 25 |
| Drain plug | 7.5 ± 0.45 N·m | 66 in·lb | p. 29 |
| Filler plug | 16.5 ± 2.5 N·m | p. 30 | |
| Spark plug | 20.3 ± 1.36 N·m | 15 ft·lb | p. 30 |
| Drain plug | 2.7 ± 0.34 N·m | 24 in·lb | p. 31 |
| Drain plug | 100 ± 10 N·m | p. 31 | |
| Air filter housing screws | 10.1 ± 2.03 N·m | 89 in·lb | p. 51 |
| Heat shield clamps | 4 ± 0.45 N·m | 35 in·lb | p. 59 |
| Heat shield clamps | 9 ± 1 N·m | p. 59 | |
| Cylinder head pipe | 13 ± 1 N·m | p. 64 | |
| Retaining nuts | 13 ± 1.02 N·m | 115 in·lb | p. 64 |
| Exhaust clamp | 55.6 ± 8.13 N·m | 41 ft·lb | p. 64 |
| Exhaust clamp | 24.5 ± 3.5 N·m | p. 64 | |
| Muffler retaining nut | 24.4 ± 4.07 N·m | 18 ft·lb | p. 64 |
| Oil strainer cover screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 75 |
| Oil pump cover screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 80 |
| Reed valve retaining | 10 ± 1 N·m | p. 94 | |
| Water pump housing | 10 ± 1 N·m | p. 100 | |
| Central louver screw | 1.6 ± 0.45 N·m | 14 in·lb | p. 137 |
| Console screw | 5.5 ± 0.45 N·m | 49 in·lb | p. 139 |
| Heating unit retaining nut | 14 ± 1.02 N·m | 124 in·lb | p. 140 |
| Blower assembly screw | 3.1 ± 0.45 N·m | 27 in·lb | p. 142 |
| Button head screw | 3.1 ± 0.45 N·m | 27 in·lb | p. 146 |
| Button head screw | 4 ± 0.5 N·m | p. 146 | |
| Hexagonal screw | 4 ± 0.45 N·m | 35 in·lb | p. 146 |
| HVAC unit cover screws | 1.35 N·m | 12 in·lb | p. 158 |
| HVAC unit retaining nuts subsection | 5 ± 1.02 N·m | 44 in·lb | p. 160 |
| Blower retaining screws | 1.35 N·m | 12 in·lb | p. 161 |
| Heater valve retaining | 1.35 N·m | 12 in·lb | p. 162 |
| Gear clamp | 3 N·m | 27 in·lb | p. 162 |
| Evaporator screws | 1.35 N·m | 12 in·lb | p. 163 |
| Expansion valve | 4.5 N·m | 40 in·lb | p. 163 |
| M6 magneto cover | 10 ± 1 N·m | p. 173 | |
| Bearing cover screws | 24.4 ± 2.71 N·m | 18 ft·lb | p. 173 |
| Bearing cover screws | 25 ± 3 N·m | p. 173 | |
| Shaft for wear or damages | 35 ± 4 N·m | p. 176 | |
| Rotor retaining nut | 180 ± 10 N·m | p. 176 | |
| Moval of starter drive cover | 10 ± 1 N·m | p. 178 | |
| Starter mounting screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 178 |
| Age regulator/rectifier | 10 ± 1 N·m | p. 185 | |
| Stator retaining screws | 4 ± 0.3 N·m | p. 186 | |
| Stator retaining screws | 10 ± 1 N·m | p. 186 | |
| Sprag clutch housing | 30 ± 2 N·m | p. 189 | |
| Starter mounting screw | 25 ± 3 N·m | p. 191 | |
| Starter mounting screw | 24.4 ± 2.71 N·m | 18 ft·lb | p. 191 |
| Starter solenoid | 6 ± 0.7 N·m | p. 191 | |
| Starter cable nut | 6 ± 0.68 N·m | 53 in·lb | p. 191 |
| Intake manifold | 20 ± 2 N·m | p. 194 | |
| Plenum retaining screws | 20.3 ± 2.71 N·m | 15 ft·lb | p. 197 |
| Intake socket screws | 2.5 ± 0.5 N·m | p. 197 | |
| Air filter housing clamp | 2.5 ± 0.45 N·m | 22 in·lb | p. 197 |
| Air filter housing clamp | 6 ± 0.7 N·m | p. 197 | |
| Intake socket screws | 6 ± 0.68 N·m | 53 in·lb | p. 197 |
| Pan head screw der head | 10.1 ± 1.02 N·m | 89 in·lb | p. 206 |
| Cylinder | 20.3 ± 1.36 N·m | 15 ft·lb | p. 210 |
| Valve cover retaining screws | 7 ± 0.8 N·m | p. 229 | |
| Spring preload | 20 ± 1 N·m | p. 235 | |
| M6 Cylinder head | 10 ± 1 N·m | p. 235 | |
| Ignition | 12 ± 1 N·m | p. 248 | |
| Chain tensioner plug | 4.5 ± 0.45 N·m | 40 in·lb | p. 276 |
| Camshaft Camshaft timing gear | 10 ± 1 N·m | p. 278 | |
| Timing chain guide | 10 ± 1 N·m | p. 280 | |
| Bearing screw | 10.1 ± 1.02 N·m | 89 in·lb | p. 280 |
| Balancer shaft ball bearing | 24.4 ± 2.71 N·m | 18 ft·lb | p. 307 |
| Kcase M6 retaining screws | 10 ± 1 N·m | p. 307 | |
| M8 crankcase screws | 25 ± 3 N·m | p. 331 | |
| CVT cover retaining | 7 ± 0.8 N·m | p. 343 | |
| CVT cover screws | 7 ± 0.79 N·m | 62 in·lb | p. 343 |
| Drive pulley screw counterclockwise | 100 ± 7 N·m | p. 353 | |
| Driven pulley screw | 20 ± 1 N·m | p. 360 | |
| CVT cover retaining | 6 ± 0.7 N·m | p. 366 | |
| GOVERNOR CUP PULLER screws (P/N 529 036 350) | 20.3 ± 1.36 N·m | 15 ft·lb | p. 369 |
| Drive pulley screw | 120 ± 8 N·m | p. 377 | |
| Pivot screws | 20.3 ± 1.36 N·m | 15 ft·lb | p. 382 |
| Cam screw | 35.3 ± 4.07 N·m | 26 ft·lb | p. 382 |
| Driven pulley screw | 70 ± 5 N·m | p. 383 | |
| Bayonet cap | 2 ± 0.23 N·m | 18 in·lb | p. 391 |
| Centrifugal lever lock | 5 ± 0.6 N·m | p. 402 | |
| Cam screw | 61 ± 6 N·m | p. 409 | |
| VSS retaining screw | 10 ± 1 N·m | p. 418 | |
| Protection plate retaining | 10 ± 1 N·m | p. 434 | |
| Actuator screws | 20 ± 2 N·m | p. 436 | |
| Allen set screw | 7 ± 1 N·m | p. 440 | |
| Coupling unit screws | 25 ± 3.5 N·m | p. 441 | |
| Coupling unit screws | 24.4 ± 4.07 N·m | 18 ft·lb | p. 441 |
| Gearbox | 10 ± 1 N·m | p. 444 |
Capacities
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Engine oil | 2 L | p. 1498 | |
| Fuel tank | 40 L | p. 1500 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| HD5 | — | p. 17 | |
| HO2S | — | p. 43 | |
| M10 | — | p. 208 | |
| HD8 | — | p. 232 | |
| HD10 | — | p. 232 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Brake inspection | 2 years | p. 17 |
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