Polaris Scrambler 500 2006 Service Manual
Polaris Scrambler 500 · 2006 · service manual · 200 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Spark plug threads | 19 N·m | 19 N·m | p. 41 |
| Radiator hose clamp | 4.1 N·m | 4 N·m | p. 42 |
| Pinch Clamp Bolt | 54.2 N·m | 54 N·m | p. 57 |
| Chain Guide | 54.2 N·m | 54 N·m | p. 58 |
| Rear Hub Retaining Nut | 108.5 N·m | 108 N·m | p. 59 |
| Rear Wheel | 36.6 N·m | 34 N·m | p. 59 |
| Drive Clutch Bolt 7/16 | 55 N·m | p. 62 | |
| Hard Metal Oil Line Banjo Fitting N/A | 21.7 N·m | 16 ft·lb | p. 62 |
| Drain Plug / Screen Fitting | 19 N·m | 19 N·m | p. 70 |
| Ring Profile | 8.1 N·m | 8 N·m | p. 104 |
| Front A-Arm Attaching Bolt | 40.7 N·m | 41 N·m | p. 134 |
| Front A--Arm Ball JointStud | 33.9 N·m | 35 N·m | p. 134 |
| Steering Post Bushing Nuts | 16.3 N·m | 17 N·m | p. 134 |
| Steering Post Retainer Nuts | 16.3 N·m | 17 N·m | p. 134 |
| Rear Axle Nut | 162.7 N·m | 165 N·m | p. 134 |
| Rear Shock Bolt | 33.9 N·m | 35 N·m | p. 134 |
| Rear Wheel Hub Nut | 108.5 N·m | 110 N·m | p. 134 |
| Rear Wheel Nut | 67.8 N·m | 69 N·m | p. 134 |
| Strut Rod Retaining Nut | 20.3 N·m | 21 N·m | p. 134 |
| Strut Casting Pinch Bolt | 20.3 N·m | 20 N·m | p. 134 |
| A-Arm Tube | 10.8 N·m | 8 ft·lb | p. 137 |
| A-Arm Shaft | 11 N·m | p. 137 | |
| A-Arm Tube | 33.9 N·m | 25 ft·lb | p. 137 |
| Vise and nut | 162.7 N·m | 163 N·m | p. 139 |
| Clamp | 24.4 N·m | 18 ft·lb | p. 140 |
| Clamp | 25 N·m | p. 140 | |
| Pinch bolts | 20.3 N·m | 21 N·m | p. 141 |
| Strut Rod Nut plate | 20.3 N·m | 21 N·m | p. 141 |
| Drive Clutch Retaining Bolt | 54.2 N·m | 54 N·m | p. 146 |
| Driven Clutch Retaining Bolt | 23 N·m | 23 N·m | p. 146 |
| PVT Inner Cover Bolts | 16.3 N·m | 16 N·m | p. 146 |
| Drive Clutch Spider | 271.2 N·m | 200 ft·lb | p. 146 |
| Drive Clutch Cover Plate | 10.2 N·m | 10 N·m | p. 146 |
| Spacer washers | 271.2 N·m | 276 N·m | p. 157 |
| Spacer washers | 10.2 N·m | 10.4 N·m | p. 157 |
| Rear Wheel Nuts | 67.8 N·m | 68 N·m | p. 173 |
| Retaining bolts | 24.4 N·m | 25 N·m | p. 176 |
| Spindle and axle assembly | 35 N·m | p. 184 | |
| Pinion Shaft Lock Nut | 19 N·m | 19 N·m | p. 189 |
| Pinion Shaft Lock Nut | 88.1 N·m | 89.7 N·m | p. 189 |
| O-ring and bolts | 19 N·m | 19 N·m | p. 189 |
| Cover Bolts | 19 N·m | 19 N·m | p. 189 |
| Brake caliper mounting bolts | 24.4 N·m | 18 ft·lb | p. 195 |
| Center hub nut | 108.5 N·m | 80 ft·lb | p. 195 |
| O-Ring | 24.4 N·m | 18 ft·lb | p. 197 |
| O-Ring | 25 N·m | p. 197 | |
| Snap Ring | 67.8 N·m | 50 ft·lb | p. 197 |
| Caliper Mount, Lower | 108.5 N·m | 80 ft·lb | p. 197 |
| Caliper Mount, Lower | 17 N·m | p. 197 | |
| Axle nut pinch bolt | 5.6 N·m | 6 N·m | p. 202 |
| Sprocket guard nuts | 40.7 N·m | 30 ft·lb | p. 202 |
| Master cylinder and reservoir | 16.3 N·m | 16.5 N·m | p. 208 |
| Bell Crank Nut | 16.3 N·m | 16.5 N·m | p. 208 |
| Transimission Drain Plug | 19 N·m | 19 N·m | p. 208 |
| Transmission Mount Bolts | 33.9 N·m | 34.5 N·m | p. 208 |
| Drive Sprocket Bolt | 23 N·m | 23.5 N·m | p. 208 |
| Output Shaft Bearing | 16.3 N·m | 16.5 N·m | p. 208 |
| Swing Arm Pivot Bolts | 203.4 N·m | 207.5 N·m | p. 208 |
| Mounting bolts | 2.8 N·m | 3 N·m | p. 224 |
| Master Cylinder Mounting Bolt | 2.8 N·m | 3 N·m | p. 224 |
| Brake Line Banjo Bolt | 20.3 N·m | 21 N·m | p. 224 |
| Front Wheel Nut runout exceeds | 27.1 N·m | 27 N·m | p. 227 |
| Front Brake Disc Mounting Bolt | 24.4 N·m | 25 N·m | p. 228 |
| Front Caliper Mounting Bolt | 24.4 N·m | 25 N·m | p. 231 |
| Brake Pads | 6.8 N·m | 60 in·lb | p. 232 |
| Bleeder Screw | 6.5 N·m | p. 232 | |
| DH Brake Caliper Mounting | 38 N·m | 38 N·m | p. 233 |
| Screw and body screw evenly | 24.4 N·m | 18 ft·lb | p. 235 |
| Banjo Bolt Thickness | 20.3 N·m | 21 N·m | p. 236 |
| DH (REAR AXLE MOUNTED) CALIPER/MASTER CYLINDER | 38 N·m | 28 ft·lb | p. 237 |
| Auxiliary Brake | 10.8 N·m | 8 ft·lb | p. 237 |
| Auxiliary Brake | 24.4 N·m | 18 ft·lb | p. 237 |
| Bleeder Screw | 3.4 N·m | p. 244 | |
| Clamp bolts | 2.8 N·m | 3 N·m | p. 246 |
| Bolt first | 0.6 N·m | 0.56 N·m | p. 246 |
| Bolt first | 2.8 N·m | 3 N·m | p. 246 |
| Line and banjo bolt | 20.3 N·m | 15 ft·lb | p. 247 |
| Line and banjo bolt | 21 N·m | p. 247 | |
| Clamp Bolt | 2.8 N·m | 3 N·m | p. 247 |
| Thickness Front Caliper Mounting Bolts | 24.4 N·m | 25 N·m | p. 248 |
| Rubber dust seal boots | 20.3 N·m | 15 ft·lb | p. 252 |
| Rubber dust seal boots | 21 N·m | p. 252 | |
| Front Wheel Nut | 36.6 N·m | 37 N·m | p. 253 |
| Brake lines | 20.3 N·m | 15 ft·lb | p. 259 |
| Tension spring bolts | 10.8 N·m | 11 N·m | p. 261 |
| Foot Pedal | 20.3 N·m | 15 ft·lb | p. 261 |
| Foot Pedal | 21 N·m | p. 261 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Coolant change | 2 years | p. 23 | |
| Brake inspection | 2 years | p. 29 | |
| Air filter service | 50 hours | p. 44 | |
| Air filter service | 1 years | p. 44 |
Get the document
The full file is delivered by the bot. Free owner guides for Polaris are also available from the manufacturer.
Open in Telegram — the bot finds this document by its catalog id and sends the file.
Open in bot- Official free Polaris owner's manualsParts catalogueAll manuals