Polaris SP 800 / Edge Touring 2005-2008 Service Manual
Polaris SP 800 / Edge Touring · 2005–2008 · service manual · 200 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Drain Plug | 14.9 N·m | 15 N·m | p. 32 |
| Transmission | 19 N·m | 19 N·m | p. 33 |
| Cover caps | 9 N·m | 9 N·m | p. 34 |
| Active Descent Control (ADC) Reservoir | 24.4 N·m | 24 N·m | p. 37 |
| Steel Wheel Aluminum Wheel | 36.6 N·m | 37 N·m | p. 49 |
| Wheel Nuts | 122 N·m | 122 N·m | p. 49 |
| Front Hub Retaining Nut | 94.9 N·m | 90 N·m | p. 49 |
| Rear Hub Retaining Nut | 108.5 N·m | 108 N·m | p. 49 |
| Top Bolt First | 10.8 ± 1.36 N·m | 96 in·lb | p. 60 |
| I. Bolts | 10.8 ± 1.36 N·m | 96 in·lb | p. 60 |
| J. Gasket | 10.85 ± 1.35 N·m | p. 60 | |
| Hex Plug | 5.6 ± 0.06 N·m | 50 in·lb | p. 61 |
| I. Galley Plug | 29.8 ± 2.71 N·m | 22 ft·lb | p. 61 |
| J. Nut/washer | 30 ± 3 N·m | p. 61 | |
| Cylinder / Cylinder Head Exploded View | 47.5 ± 5.42 N·m | 35 ft·lb | p. 62 |
| D. O-ring Seal | 2.5 ± 0.55 N·m | p. 63 | |
| Breather Bolts | 24.4 ± 2.71 N·m | 18 ft·lb | p. 63 |
| F. Spark Plugs | 24.5 ± 2.7 N·m | p. 63 | |
| O-ring | 24.5 ± 2.7 N·m | p. 63 | |
| Q. Exhaust Manifold | 2.3 ± 0.56 N·m | 20 in·lb | p. 63 |
| Counterbalance Gear and Camshaft | 29.8 ± 2.71 N·m | 30 N·m | p. 105 |
| Follow proper bolt sequence | 10.8 ± 0.34 N·m | 96 in·lb | p. 109 |
| Primer Plug | 24.4 ± 2.71 N·m | 24.4 N·m | p. 109 |
| Breather bolts | 9.5 ± 0.9 N·m | 84 in·lb | p. 112 |
| ECU Retaining Screws | 1.1 N·m | 1.1 N·m | p. 124 |
| Vehicle Frame Bolt | 40.7 N·m | 41 N·m | p. 158 |
| A-Arm Tube | 10.8 N·m | 11 N·m | p. 158 |
| Bushing Ball Joint Stud | 40.7 N·m | 41 N·m | p. 158 |
| A-arm Shaft | 33.9 N·m | 35 N·m | p. 158 |
| Strut Assembly | 21 N·m | p. 161 | |
| Lower Pivot Ball Washer | 24.4 N·m | 25 N·m | p. 161 |
| Spring Retainer | 20.3 N·m | 21 N·m | p. 161 |
| Sportsman Rear Suspension Assembly | 23 N·m | 24 N·m | p. 162 |
| Lower Control Arm | 40.7 N·m | 30 ft·lb | p. 162 |
| Roller/Bushing Retaining Ring | 271.2 N·m | 200 ft·lb | p. 175 |
| Input Cover Bolt | 19 N·m | 19 N·m | p. 225 |
| Output Cover Bolt | 19 N·m | 19 N·m | p. 226 |
| REAR DRIVE (CV) SHAFT | 67.8 N·m | 68 N·m | p. 243 |
| Boot Capacity | 47.5 N·m | 48 N·m | p. 246 |
| Fill Plug | 47.5 N·m | 48 N·m | p. 250 |
| Drain Plug | 108.5 N·m | 109 N·m | p. 250 |
| Gearcase Mounting Bolts | 40.7 N·m | 41 N·m | p. 250 |
| Upper Rear / Middle Bolts | 23 N·m | 24 N·m | p. 277 |
| Handlebar Master Cylinder Clamp Bolts | 2.8 N·m | 25 in·lb | p. 292 |
| Hand Master Cylinder Reservoir Cover Screws | 0.8 N·m | 7 in·lb | p. 292 |
| Rear Brake Pad Thickness | 24.4 N·m | 24 N·m | p. 308 |
| Prevent brake system contamination | 10.8 N·m | 11 N·m | p. 317 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| RC7YC | — | p. 11 | |
| YB30L-B | — | p. 341 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Coolant change | 2 years | p. 24 |
Get the document
The full file is delivered by the bot. Free owner guides for Polaris are also available from the manufacturer.
Open in Telegram — the bot finds this document by its catalog id and sends the file.
Open in bot- Official free Polaris owner's manualsParts catalogueAll manuals