Ski-Doo XP 2012 Service manual
Ski-Doo XP · 2012 · service manual · 1416 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Coolant hose clamp | 5.5 N·m | 49 in·lb | p. 27 |
| Lock nut | 36 N·m | 27 ft·lb | p. 34 |
| Magnetic check plug | 6 N·m | 53 in·lb | p. 34 |
| Brake caliper bleeder | 9 N·m | 80 in·lb | p. 38 |
| Brake lever pivot nut | 6 N·m | 53 in·lb | p. 39 |
| Oil injection pump screws | 6 N·m | 53 in·lb | p. 104 |
| Oil tank screws | 8 N·m | 71 in·lb | p. 110 |
| Wheel from crankshaft | 125 N·m | 92 ft·lb | p. 134 |
| Stator retaining | 9 N·m | 80 in·lb | p. 139 |
| Retaining screws | 8 N·m | 71 in·lb | p. 142 |
| CPS retaining screws | 9 N·m | p. 142 | |
| TEK Magneto | 9 N·m | 80 in·lb | p. 142 |
| Housing screws | 13 N·m | p. 142 | |
| Cylinder Cleaning | 23 N·m | 17 ft·lb | p. 197 |
| Countershaft bearing support | 29 N·m | 21 ft·lb | p. 197 |
| Intake adapters and set aside | 40 N·m | 30 ft·lb | p. 197 |
| Cylinder Head Warpage | 24 N·m | 18 ft·lb | p. 205 |
| CYLINDER HEAD SCREWS cylinder head | 15 N·m | 133 in·lb | p. 205 |
| CYLINDER HEAD SCREWS cylinder head | 29 N·m | 21 ft·lb | p. 205 |
| Cylinder block screws | 25 N·m | 18 ft·lb | p. 207 |
| Cylinder block screws | 50 N·m | 37 ft·lb | p. 207 |
| Oil seal cover | 11 N·m | 97 in·lb | p. 222 |
| Mounting bolt | 18 N·m | 159 in·lb | p. 320 |
| Fuel tank filler neck nut | 11 N·m | p. 320 | |
| Fuel injector housing | 5 N·m | 44 in·lb | p. 348 |
| Fuel injector housing | 25 N·m | 18 ft·lb | p. 348 |
| Fuel injector housing | 60 N·m | 44 ft·lb | p. 348 |
| Fuel hose retainer screw | 5 N·m | p. 349 | |
| Throttle body clamps | 1 ± 0.23 N·m | 9 in·lb | p. 366 |
| Knock sensor screw | 29 N·m | p. 381 | |
| TPS retaining screws | 3 N·m | 27 in·lb | p. 395 |
| Voltage regulator screws | 5 N·m | p. 452 | |
| Elastic nuts | 5 N·m | 44 in·lb | p. 452 |
| STARTER MOUNTING SCREW, RH positive battery terminal | 28 N·m | 21 ft·lb | p. 473 |
| Clamping screw | 5.5 ± 0.45 N·m | 49 in·lb | p. 533 |
| Ramp screws | 12 N·m | p. 547 | |
| CALIBRATION SCREW locking nuts | 10 N·m | 89 in·lb | p. 550 |
| Pivot screws | 21 N·m | 15 ft·lb | p. 558 |
| Screw pin | 1.3 ± 1.02 N·m | 11.5 in·lb | p. 559 |
| Cam screws | 32 N·m | 24 ft·lb | p. 560 |
| Bearing flange nut | 16 N·m | 142 in·lb | p. 561 |
| Inner nut | 14 N·m | 124 in·lb | p. 563 |
| Drive belt guard bracket | 3.3 N·m | 29 in·lb | p. 563 |
| Brake caliper screws | 25 N·m | p. 571 | |
| VIEW FROM OUTSIDE FRAME washers | 35 N·m | 26 ft·lb | p. 571 |
| Pivot nut of brake lever | 6 N·m | p. 573 | |
| Washers | 34 N·m | 25 ft·lb | p. 573 |
| Upper sprocket screw | 48 N·m | p. 582 | |
| Front arm nuts | 48 N·m | 35 ft·lb | p. 618 |
| Shock rod nut | 18 N·m | 159 in·lb | p. 625 |
| Spring axle screws | 25 N·m | 18 ft·lb | p. 643 |
| Upper bolt of center shock absorber | 48 N·m | 35 ft·lb | p. 645 |
| Shock absorber bolt rear arm screws | 85 N·m | 63 ft·lb | p. 646 |
| Coupling block screws | 85 N·m | p. 647 | |
| Suspension | 85 ± 10 N·m | p. 653 | |
| Rear arm connecting | 61 ± 9 N·m | p. 660 | |
| Rod screws | 61 ± 9.49 N·m | 45 ft·lb | p. 660 |
| Knob screw | 0.5 ± 0.11 N·m | 4 in·lb | p. 661 |
| Support screws | 5 ± 1.02 N·m | 44 in·lb | p. 662 |
| Support screws | 2.5 ± 0.5 N·m | p. 662 | |
| Clamp screws | 2.5 ± 0.45 N·m | 22 in·lb | p. 662 |
| Knob screw | 2.5 ± 0.5 N·m | p. 662 | |
| Spring Preload Quick Adjuster System | 24.5 ± 3.5 N·m | p. 663 | |
| Bleeding and Reassembly Banjo bolt | 24.4 ± 4.07 N·m | 18 ft·lb | p. 663 |
| Actuator, control module and hose have | 24.4 ± 4.07 N·m | 18 ft·lb | p. 663 |
| Shock absorber retaining | 24.5 ± 3.5 N·m | p. 666 | |
| Shock absorber upper nut | 48 N·m | p. 684 | |
| Front arm lower bolts | 48 N·m | 35 ft·lb | p. 687 |
| Nut securing rocker on front arm | 48 N·m | p. 687 | |
| Throttle rods upper nut | 25 N·m | 18 ft·lb | p. 688 |
| Rear arm screws | 48 N·m | 35 ft·lb | p. 706 |
| Rear shock absorber | 25 N·m | 18 ft·lb | p. 714 |
| Runner pivot arm lower nut | 25 N·m | 18 ft·lb | p. 715 |
| PROCEDURES ski runner nuts | 8 N·m | 71 in·lb | p. 722 |
| Handlebar clamps screws | 25 N·m | p. 727 | |
| Steering column | 25 N·m | 18 ft·lb | p. 728 |
| Upper steering column | 18 N·m | 159 in·lb | p. 731 |
| Lower steering column | 10 N·m | 89 in·lb | p. 731 |
| Lower steering column | 33 N·m | 24 ft·lb | p. 731 |
| Front bumper screws | 10 N·m | 89 in·lb | p. 738 |
| Front shock absorbers | 10 N·m | 89 in·lb | p. 754 |
| Spark plug | 27 ± 2 N·m | p. 1122 | |
| Lock nuts | 10 ± 2 N·m | p. 1128 | |
| Retaining bolts | 47.5 ± 5.42 N·m | 35 ft·lb | p. 1131 |
| Guard securely installed | 10.1 ± 2.03 N·m | 89 in·lb | p. 1312 |
| Rear idler wheel | 48 ± 6 N·m | p. 1315 | |
| Retaining screw | 47.5 ± 5.42 N·m | 35 ft·lb | p. 1315 |
Capacities
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Fuel tank | 40 L | p. 769 | |
| Engine oil | 3.7 L | p. 1148 | |
| Engine oil | 3.5 L | p. 1337 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| J1B-23 | — | p. 291 | |
| J1B-26 | — | p. 300 | |
| J1B | — | p. 436 | |
| TP88 | — | p. 447 | |
| BR9ECS | — | p. 769 | |
| SC10-III | — | p. 984 | |
| BR10ECS | — | p. 1150 | |
| CR8EKB | — | p. 1340 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Coolant change | 5 years | p. 21 | |
| Engine oil change | 10 hours | p. 1301 |
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