BRP SNOWMOBILE 2005 Shop

BRP · 2005 · shop manual · 1429 pages

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

ItemValueAlsoPDF page
Engine support bolts48 N·m35 ft·lbp. 85
Intake socket bolts22 N·m16 ft·lbp. 111
Voltage regulator/rectifier screws5 N·mp. 309
Large terminal nut7 N·m62 in·lbp. 320
Ground cable connecting bolt11 N·mp. 320
Seat stud screws10 N·m89 in·lbp. 329
Retorque bolt95 N·m70 ft·lbp. 339
Pin10 N·m89 in·lbp. 346
Locking nuts10 N·m89 in·lbp. 350
Castellated nut of upper sprocket60 N·m44 ft·lbp. 369
Sprocket hub faces toward chaincase60 N·m44 ft·lbp. 375
Er sprocket screw threads48 N·mp. 375
Shock upper and lower nut19.5 N·m173 in·lbp. 395
Adjuster lock nut19 N·m168 in·lbp. 396
Stopper straps nuts (on Summit strap adjuster)21 N·m15 ft·lbp. 396
Stopper strap(s) nuts11 N·m97 in·lbp. 396
Locking ring set screw2.5 N·m22 in·lbp. 396
Slider shoe nut2.5 N·m22 in·lbp. 398
Stopper strap nuts11 N·m97 in·lbp. 400
Rear arm shock upper nut19.5 N·m173 in·lbp. 400
Throttle rod upper nut19.5 N·m173 in·lbp. 400
Stopper strap nuts (on Summit strap adjuster)21 N·m15 ft·lbp. 401
Pivot arm lower nut24.5 N·m18 ft·lbp. 413
Pivot arm/runners nut25 N·m18 ft·lbp. 426
Retighten 4 nuts5 N·m44 in·lbp. 448
Exhaust manifold nuts or bolts22 N·m16 ft·lbp. 473
Magneto ring nut105 N·m77 ft·lbp. 473
Crankcase nuts or screws22 N·m16 ft·lbp. 473
Crankcase/engine support nuts or screws40 N·m30 ft·lbp. 473
Cylinder head screws22 N·m16 ft·lbp. 473
Axial fan shaft nut48 N·m35 ft·lbp. 473
Magneto ring nut125 N·m92 ft·lbp. 481
Crankcase nuts or screws29 N·m21 ft·lbp. 481
Crankcase/engine support nuts or screws35 N·m26 ft·lbp. 481
Cylinder head screws29 N·m21 ft·lbp. 481
Crankcase/cylinder nuts or screws40 N·m30 ft·lbp. 481
Retorque screw53 N·m39 ft·lbp. 539
Front rubber mount bolts19.5 N·m173 in·lbp. 563
Engine support nuts37 N·m27 ft·lbp. 563
E-RAVE actuator bolts5 N·m44 in·lbp. 563
Throttle body hose clamps2 N·m18 in·lbp. 563
Radiator outlet hose Spark plugs27.5 N·m20 ft·lbp. 563
Diator outlet hose Spark plugs27.5 N·m20 ft·lbp. 563
Engine drain plug24 N·m18 ft·lbp. 610
Seat/fuel tank7 N·m62 in·lbp. 629
Filler neck plastic nut11 N·m97 in·lbp. 629
Pump retaining screws5 N·m44 in·lbp. 638
Voltage regulator/rectifier nuts10 N·mp. 687
Magneto housing10.1 N·m89 in·lbp. 687
Drive pulley bolt120 N·m89 ft·lbp. 717
Lower screw first8 N·m71 in·lbp. 737
Brake disc nut60 N·m44 ft·lbp. 740
Exhaust manifold screws21.5 N·m16 ft·lbp. 832
Magneto ring nut130 N·m96 ft·lbp. 832
Engine cold9 N·m80 in·lbp. 832
Cylinder head nuts or screws55 N·m41 ft·lbp. 832
Engine mount nuts25 N·mp. 924
Distance from center of reed valve block23 N·m17 ft·lbp. 972
Distance from center of reed valve block11 N·m97 in·lbp. 972
Distance from center of reed valve block8 N·mp. 972
Grommet from crankcase where trigger coil9 N·m80 in·lbp. 1001
Carburetor5 N·m44 in·lbp. 1009
4 of engine supports37 N·mp. 1051
Exhaust gasket36.6 N·m27 ft·lbp. 1051
Water pump housing screws9 N·mp. 1057
Ignition cover screws9 N·m80 in·lbp. 1059
Oil filter screw9 N·m80 in·lbp. 1068
Oil filter housing screws9 N·mp. 1069
Oil pump housing screws9 N·mp. 1072
Temperature sensor17 N·mp. 1080
Valve cover screws9 N·m80 in·lbp. 1080
Rocker arm shaft screws10 N·mp. 1083
Rocker arm shaft screws20 N·mp. 1083
Chain tensioner housing screws9 N·mp. 1084
Breather screws6 N·m53 in·lbp. 1085
Cylinder head screws M69 N·mp. 1088
Trigger wheel screws7 N·m62 in·lbp. 1102
Cation pin80 N·m59 ft·lbp. 1102
Connecting rod screws20 N·mp. 1106
PTO cover screws9 N·m80 in·lbp. 1116
Crankshaft9 N·m80 in·lbp. 1120
Crankshaft24 N·m18 ft·lbp. 1120
Fuel pump nut30 N·m22 ft·lbp. 1146
Fuel Rail Replacement rail retaining nuts10 N·m89 in·lbp. 1147
Top nut torqued1 N·m9 in·lbp. 1181
Bottom nut torqued4.5 N·m40 in·lbp. 1181
CPS retaining screws6 N·m53 in·lbp. 1196
Cam Arm Pivot Nut5.6 N·m50 in·lbp. 1215
Retighten cover screws 212 N·m106 in·lbp. 1215
Cam arms5.6 N·m50 in·lbp. 1215
Locking nut10 N·m89 in·lbp. 1226
Ment, engine support bolts55 N·mp. 1248
Engine Movement55.6 N·m41 ft·lbp. 1248

Spark plugs

Values extracted from the document text. Check against the original before service work.

ItemValueAlsoPDF page
Spark plug0.2 mmp. 106
Spark plug0.4 mmp. 124
Spark plug1 mmp. 136
YT4L-BS—p. 290
BR9ECS—p. 305
BR9ES—p. 469
D41—p. 1132

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